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Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL LH REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH Detach the claw and remove the outer rear view mirror. Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side.

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Vehicle Interior

Vehicle Interior

Fold the carpet (1) in the marked area in the direction of the arrow. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD) INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD) INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (for LHD) INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (for RHD) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for B48) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for B58) Use the most recent software version to prevent faults during programming/encoding. The battery voltage must not drop below 13.0 V during programming. Use only recommended chargers for a low-voltage vehicle electrical system. Do not exceed the maximum charging voltage of 14.8 V when charging the battery. When there is communication abnormality in the middle of work, control unit might be damaged. It may be necessary to perform the Action Plan several times. Connect the battery charger to the vehicle. Connect the diagnosis system with the vehicle. Service plan / Programming plan / Action plan / Calculate action plan Accept and fully process the measures plan. Service plan / Programming plan / Action plan / Perform action plan Vehicle management / Troubleshooting / Fault memory / Calculate test plan Vehicle management / Troubleshooting / Fault memory / Delete fault memory Disconnect the diagnosis system from the vehicle. Disconnect the battery charger from the vehicle. Use the same procedure as for the RH side. 201903 - 202207 202207 - Use the same procedure as for the RH side. Use the most recent software version to prevent faults during programming/encoding.The battery voltage must not drop below 13.0 V during programming.Use only recommended chargers for a low-voltage vehicle electrical system.Do not exceed the maximum charging voltage of 14.8 V when charging the battery.When there is communication abnormality in the middle of work, control unit might be damaged.It may be necessary to perform the Action Plan several times. When there is communication abnormality in the middle of work, control unit might be damaged.

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[4468, 10187, 10254]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL LH REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.

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[919, 1123, 1177, 1396, 1494, 3309, 3457, 4027, 4363, 4547, 4768, 4947, 5345, 5374, 5483, 5623, 6646, 6650, 6884, 7411, 7821, 8291, 8371, 8700, 8897, 9273, 9600, 11276]

Vehicle Interior

Vehicle Interior

Remove the steering pad switch assembly (See page ). Inspect the steering pad switch assembly (See page ). Remove the spiral cable sub-assembly (See page ). Inspect the spiral cable sub-assembly (See page ). CHECK HARNESS AND CONNECTOR (RADIO RECEIVER ASSEMBLY - SPIRAL CABLE SUB-ASSEMBLY) CHECK HARNESS AND CONNECTOR (RADIO RECEIVER ASSEMBLY - SPIRAL CABLE SUB-ASSEMBLY) Disconnect the H47 radio receiver assembly connector. Disconnect the G208 spiral cable sub-assembly connector. Measure the resistance according to the value(s) in the table below. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE The vehicle is equipped with a Supplemental Restraint System (SRS) which includes components such as airbags. Before servicing (including removal or installation of parts), be sure to read the precaution for Supplemental Restraint System.

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[1905, 2707, 6453, 6731, 9969]

Audio / Visual / Telematics

Audio / Visual / Telematics

"Skid Control (ABS/VSC/TRAC)" is not displayed on "CAN Bus Check". Communication system DTCs (DTCs that start with U) that are output correspond to "Brake Actuator (Skid Control ECU) Communication Stop Mode" in "DTC Combination Table" Brake actuator assembly (skid control ECU) CAN branch wire or connector Power source circuit of brake actuator assembly (skid control ECU) Brake actuator assembly (skid control ECU) ground circuit Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key, switches or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Some parts must be initialized and set when replacing or removing and installing parts. Inspect the fuses for circuits related to this system before performing the following procedure. DTC check procedure: Turn the ignition switch to ON, wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more. After the repair, perform CAN Bus Check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. Operating the ignition switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation. Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction. CHECK FOR OPEN IN CAN BUS WIRE (BRAKE ACTUATOR ASSEMBLY [SKID CONTROL ECU] BRANCH WIRE) Disconnect the cable from the negative (-) battery terminal. Disconnect the brake actuator assembly (skid control ECU) connector. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT) REPAIR OR REPLACE CAN BUS BRANCH WIRE OR CONNECTOR CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT) Measure the resistance according to the value(s) in the table below. Reconnect the cable to the negative (-) battery terminal. Measure the voltage according to the value(s) in the table below. REPLACE BRAKE ACTUATOR ASSEMBLY (SKID CONTROL ECU) REPAIR OR REPLACE HARNESS OR CONNECTOR (POWER SOURCE CIRCUIT) When performing the confirmation driving pattern, obey all speed limits and traffic laws. Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key, switches or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. When disconnecting and reconnecting the battery. When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used. Some parts must be initialized and set when replacing or removing and installing parts. 202008 - 202208 202208 - Inspect the fuses for circuits related to this system before performing the following procedure.DTC check procedure: Turn the ignition switch to ON, wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.After the repair, perform CAN Bus Check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used. Operating the ignition switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation.Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction.

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[2036, 2694, 3255, 3280, 3402, 3970, 8644, 8734]

Power Source / Network

Power Source / Network

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - 202008). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - 202008). REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL LH Remove the 5 clips and frame seal. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transmission) Remove the nut and disconnect the starter wire. Remove the bolt, 2 nuts and starter assembly. Remove the bolt, nut and starter assembly. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - 202008).When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - 202008).

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[3040, 5539, 5598, 8405, 10300]

Engine / Hybrid System

Engine / Hybrid System

The vehicle is equipped with a Supplemental Restraint System (SRS) which includes components such as airbags. Before servicing (including removal or installation of parts), be sure to read the precaution for Supplemental Restraint System (See page ). Inspect the fuse or relay for circuits related to this system before performing the following inspection procedure. Check if the illumination for the radio receiver assembly, steering pad switch assembly or others (hazard switch etc.) comes on when the headlight dimmer switch is turned to the head or tail position. CHECK HARNESS AND CONNECTOR (RADIO RECEIVER ASSEMBLY - BATTERY AND BODY GROUND) Measure the voltage according to the value(s) in the table below. Remove the steering pad switch assembly (See page ). Inspect the steering pad switch assembly (See page ). Remove the spiral cable sub-assembly (See page ). Inspect the spiral cable sub-assembly (See page ). CHECK HARNESS AND CONNECTOR (RADIO RECEIVER ASSEMBLY - SPIRAL CABLE SUB-ASSEMBLY) CHECK HARNESS AND CONNECTOR (RADIO RECEIVER ASSEMBLY - SPIRAL CABLE SUB-ASSEMBLY) Disconnect the H46 and H47 radio receiver assembly connectors. Disconnect the G40 spiral cable sub-assembly connector. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (DRIVING SUPPORT SWITCH CONTROL ECU - SPIRAL CABLE SUB-ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (DRIVING SUPPORT SWITCH CONTROL ECU - SPIRAL CABLE SUB-ASSEMBLY AND BODY GROUND) Disconnect the G40 spiral cable sub-assembly connector. Disconnect the G76*1 or G163*2 driving support switch control ECU connector. Measure the resistance according to the value(s) in the table below. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE CHECK HARNESS AND CONNECTOR (RADIO RECEIVER ASSEMBLY - BATTERY AND BODY GROUND) Measure the resistance according to the value(s) in the table below. Measure the voltage according to the value(s) in the table below. The vehicle is equipped with a Supplemental Restraint System (SRS) which includes components such as airbags. Before servicing (including removal or installation of parts), be sure to read the precaution for Supplemental Restraint System (See page ).Inspect the fuse or relay for circuits related to this system before performing the following inspection procedure.

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[4916, 5871, 6731, 7131]

Audio / Visual / Telematics

Audio / Visual / Telematics

Use the same procedure for RHD and LHD vehicles. The following procedure is for LHD vehicles. Use the same procedure for the RH side and LH side. The following procedure is for the LH side. REMOVE SEAT SLIDE POSITION SENSOR PROTECTOR (for Driver Side) REMOVE SEAT POSITION AIRBAG SENSOR (for Driver Side) REMOVE OCCUPANT DETECTION ECU (for Front Passenger Side) REMOVE FRONT SEAT INNER BELT ASSEMBLY (for Driver Side) REMOVE FRONT SEAT INNER BELT ASSEMBLY (for Front Passenger Side) Disconnect the rubber band of the separate type front seatback cover. REMOVE VERTICAL ADJUSTING HANDLE (for Driver Side) Operate the vertical adjusting handle and using a screwdriver with its tip wrapped with protective tape, disengage the claw and remove the vertical adjusting handle as shown in the illustration. Using a screwdriver with its tip wrapped with protective tape, disengage the claw. Disengage the guide to remove the reclining hinge cover. REMOVE SEAT ADJUSTER COVER CAP (for Driver Side) Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws as shown in the illustration. Disengage the 2 guides to remove the seat adjuster cover cap as shown in the illustration. REMOVE FRONT SEAT CUSHION SHIELD (for Driver Side) Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws as shown in the illustration. Disengage the guide as shown in the illustration. Disconnect the front lumbar power seat switch connector to remove the front seat cushion shield. REMOVE FRONT LUMBAR POWER SEAT SWITCH (for Driver Side) REMOVE FRONT SEAT INNER CUSHION SHIELD (for Driver Side) Disengage the 2 claws and 2 guides to remove the front seat inner cushion shield as shown in the illustration. REMOVE FRONT SEAT CUSHION SHIELD (for Front Passenger Side) Using a screwdriver with its tip wrapped with protective tape, disengage the claw as shown in the illustration. Disengage the guide to remove the front seat cushion shield as shown in the illustration. REMOVE FRONT SEAT INNER CUSHION SHIELD (for Front Passenger Side) Disengage the 2 claws and 2 guides to remove the front seat inner cushion shield as shown in the illustration. Disengage the claw and 4 clamps to separate the front seat airbag assembly wire harness. Disengage the 4 guides to remove the separate type front seatback assembly from the separate type front seat cushion assembly. Disengage the hook as shown in the illustration. Pull up the pin of the seatback cover hook as shown in the illustration and remove the seatback cover hook. Slide the bracket as shown in the illustration to disengage the hook and disconnect the bracket from the seat cover hanger. Disengage the 4 claws and remove the 2 front seat headrest supports. REMOVE SEPARATE TYPE FRONT SEATBACK COVER WITH PAD Remove the separate type front seatback cover with pad. Using a screwdriver, disengage the 16 claws and remove the separate type front seatback cover from the separate type front seatback pad as shown in the illustration. Using a screwdriver, disengage the 18 claws and remove the separate type front seatback cover from the separate type front seatback pad as shown in the illustration. REMOVE LUMBAR SUPPORT ADJUSTER ASSEMBLY (for Driver Side) REMOVE FRONT SEATBACK FELT (for Driver Side) REMOVE FRONT SEATBACK SPRING SUB-ASSEMBLY (for Front Passenger Side) Disengage the 2 claws to remove the 2 front seatback edge protectors from the front seatback frame sub-assembly. Remove the front seatback spring sub-assembly from the front seatback frame sub-assembly as shown in the illustration. REMOVE FRONT SEATBACK EDGE PROTECTOR (for Driver Side) REMOVE FRONT SEATBACK EDGE PROTECTOR (for Front Passenger Side) Remove the 2 front seatback edge protectors from the front seatback spring sub-assembly. Remove the 2 front seatback hooks from the front seatback frame sub-assembly. REMOVE FRONT SEAT NO. 2 WIRE (for Driver Side) Disengage the 2 clamps to remove the front seat No. 2 wire. Disengage the clamp to remove the front seat No. 2 wire. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER WITH PAD Disengage the 10 hooks and remove the separate type front seat cushion cover with pad. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER Using a screwdriver, disengage the 13 claws and remove the separate type front seat cushion cover from the separate type front seat cushion pad as shown in the illustration. REMOVE FRONT SEAT CUSHION AIRBAG ASSEMBLY RH (for Front Passenger Side) REMOVE LH SEAT RECLINING ADJUSTER INSIDE COVER LH (for Driver Side) Disengage the 4 claws to remove the LH seat reclining adjuster inside cover LH. REMOVE LH SEAT RECLINING ADJUSTER INSIDE COVER RH (for Driver Side) Disengage the 4 claws to remove the LH seat reclining adjuster inside cover RH. REMOVE RH SEAT RECLINING ADJUSTER INSIDE COVER LH (for Front Passenger Side) Disengage the 4 claws to remove the RH seat reclining adjuster inside cover LH. REMOVE RH SEAT RECLINING ADJUSTER INSIDE COVER RH (for Front Passenger Side) Disengage the 4 claws to remove the RH seat reclining adjuster inside cover RH. REMOVE FRONT SEAT LOWER CUSHION SHIELD LH (for Driver Side) Disengage the claw and guide to remove the front seat lower cushion shield LH. REMOVE FRONT SEAT LOWER CUSHION SHIELD RH (for Driver Side) Disengage the claw and guide to remove the front seat lower cushion shield RH. REMOVE FRONT SEAT WIRE LH (for Driver Side) Disconnect each connector and disengage each clamp to remove the front seat wire LH. REMOVE FRONT SEAT NO. 2 WIRE LH (for Driver Side) Disengage the claw to remove the front seat No. 2 wire LH. REMOVE FRONT SEAT WIRE RH (for Front Passenger Side) Disconnect each connector and disengage each clamp to remove the front seat wire RH. REMOVE FRONT SEAT CUSHION WIRE HARNESS HOLDER Disengage the claw to remove the front seat cushion wire harness holder. Disengage the 6 hooks to remove the front seat cushion spring sub-assembly from the front seat adjuster assembly. Disengage the 2 claws to remove the seat track adjusting handle from the front seat adjuster assembly. REMOVE FRONT SEAT VERTICAL ADJUSTER ASSEMBLY (for Driver Side) Remove the front seat vertical adjuster assembly. Remove the 3 nuts and vertical adjuster plate. Remove the front vertical adjuster brake sub-assembly. REMOVE VERTICAL ADJUSTER BRACKET COVER (for Driver Side) Disengage the claw to remove the vertical adjuster bracket cover from the front vertical adjuster brake sub-assembly. Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for RHD and LHD vehicles.The following procedure is for LHD vehicles.Use the same procedure for the RH side and LH side.The following procedure is for the LH side. Disengage the 4 clamps first. Disengage the 4 clamps first.

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[488, 885, 1512, 1907, 2077, 2689, 2765, 3178, 3677, 4229, 5327, 5799, 5873, 6301, 6378, 6512, 6848, 7784, 7851, 8223, 8466, 8551, 8714, 9057, 9215, 10010, 10719]

Vehicle Interior

Vehicle Interior

Enter the following menus: Chassis / ABS/VSC/TRC / Data List. According to the display on the GTS, read the Data List. *1: w/ Dynamic Radar Cruise Control System Enter the following menus: Body Electrical / D-SEAT SW / Data List. According to the display on the GTS, read the Data List. Enter the following menus: Chassis / ABS/VSC/TRC / Active Test. According to the display on the GTS, perform the Active Test. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

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Vehicle Interior

Vehicle Interior

Pre-stroke control valve (fuel supply pump assembly) Open or short in pre-stroke control valve circuit For more information on the fuel supply pump assembly (pre-stroke control valve) and common rail system, refer to System Description (See page ). When DTC P0088 is stored, check the internal fuel pressure of the common rail by entering the following menus: Powertrain / Engine and ECT / Data List / Common Rail Pressure. Check "Common Rail Pressure" and "Target Common Rail Pressure" in the freeze frame data. CHECK FOR ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0088) Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. CHECK FREEZE FRAME DATA (COMMON RAIL PRESSURE) GO TO FUEL RAIL PRESSURE SENSOR CIRCUIT CHECK FREEZE FRAME DATA (COMMON RAIL PRESSURE) Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Record the stored DTCs and freeze frame data. INSPECT ECM (FUEL PRESSURE SENSOR OUTPUT VOLTAGE) INSPECT ECM (FUEL PRESSURE SENSOR OUTPUT VOLTAGE) Connect the positive (+) probe of an oscilloscope to the fuel pressure sensor input terminal of the ECM connector and the negative (-) probe to the body ground. Check for any noise in the waveform when vibration is applied to the wire harness and connectors between the fuel pressure sensor and ECM. PERFORM ACTIVE TEST USING GTS (ACTIVATE THE PRE-STROKE CONTROL VALVE) PERFORM ACTIVE TEST USING GTS (ACTIVATE THE PRE-STROKE CONTROL VALVE) Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the Pre-stroke Control Valve Perform the Active Test and check that operation sounds can be heard from the pre-stroke control valve. Perform this procedure with the engine stopped and check the operation sounds from outside the vehicle. Check in a quiet location with the hood opened, as the operation sound is difficult to hear. In order to distinguish between the operation sounds of other actuators, check by using the GTS to turn the Active Test Open and Close several times. Replace the fuel supply pump assembly (See page 201506 - 201806 201806 - 202008). Bleed the air from the fuel system (See page ). Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and start the engine. After idling for 60 seconds, increase the engine speed from idling to 2500 rpm repeatedly for 30 seconds. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Repair or replace the harness or connector. INSPECT ECM (FUEL PRESSURE SENSOR OUTPUT VOLTAGE) INSPECT ECM (FUEL PRESSURE SENSOR OUTPUT VOLTAGE) Connect the positive (+) probe of an oscilloscope to the fuel pressure sensor input terminal of the ECM connector and the negative (-) probe to the body ground. Check for any noise in the waveform when vibration is applied to the wire harness and connectors between the fuel pressure sensor and ECM. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Replace the common rail assembly (See page ). Bleed the air from the fuel system (See page ). CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Turn the engine switch off for 30 seconds or more. Turn the engine switch on(IG) and start the engine. After idling for 60 seconds, increase the engine speed from idling to 2500 rpm repeatedly for 30 seconds. Confirm that the DTC is not output again. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Check that STATUS is NORMAL. If STATUS is INCOMPLETE or N/A, race the engine to 2500 rpm repeatedly for 30 seconds and increase the idling time. For more information on the fuel supply pump assembly (pre-stroke control valve) and common rail system, refer to System Description (See page ).When DTC P0088 is stored, check the internal fuel pressure of the common rail by entering the following menus: Powertrain / Engine and ECT / Data List / Common Rail Pressure.ReferenceEngine SpeedCommon Rail PressureIdlingApproximately 30000 to 50000 kPa3000 rpm (No engine load)Approximately 80000 to 110000 kPaCheck "Common Rail Pressure" and "Target Common Rail Pressure" in the freeze frame data. After replacing the ECM, the new ECM needs registration (See page 201506 - 202008 201506 - 202008) and initialization (See page ). Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred. When there is an open circuit in the fuel pressure sensor circuit, the fuel pressure sensor outputs the maximum value. Therefore, P0088 may be stored together with DTCs which indicate common rail fuel pressure sensor circuit malfunctions. Perform this procedure with the engine stopped and check the operation sounds from outside the vehicle.Check in a quiet location with the hood opened, as the operation sound is difficult to hear.In order to distinguish between the operation sounds of other actuators, check by using the GTS to turn the Active Test Open and Close several times. Perform the following procedure using the GTS to determine whether or not the DTC judgment has been carried out. If STATUS is INCOMPLETE or N/A, race the engine to 2500 rpm repeatedly for 30 seconds and increase the idling time. Perform the following procedure using the GTS to determine whether or not the DTC judgment has been carried out.

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Brake

Brake

INSTALL ELECTRICAL KEY & TPMS RECEIVER ASSEMBLY (TIRE PRESSURE WARNING ECU AND RECEIVER) Install the tire pressure warning ECU and receiver with the bolt. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY LH INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH INSTALL FRONT DECK SIDE TRIM COVER (w/ Tonneau Cover) INSTALL NO. 1 TONNEAU COVER HOLDER CAP (w/o Tonneau Cover) INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK INSTALL REAR FLOOR MAT REAR SUPPORT PLATE INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) INSTALL REAR NO. 1 SEAT ASSEMBLY (w/ Rear No. 1 Seat) Install the rear No. 1 seat assembly (See page 201506 - 202106 202106 - ). Install the rear No. 1 seat assembly (See page 201506 - 202106 202106 - ). When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

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[973, 4753, 7185, 8531, 9453]

Suspension

Suspension

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. INSTALL COMBINATION SWITCH ASSEMBLY (HEIGHT CONTROL OFF SWITCH) Attach the 3 clips and install the combination switch assembly (height control off switch) with the 2 bolts. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY INSTALL INSTRUMENT PANEL FINISH PANEL END LH INSTALL INSTRUMENT PANEL FINISH PANEL END RH Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.

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Suspension

Suspension

Install the door control receiver with the bolt. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY LH INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH INSTALL ASSIST GRIP SUB-ASSEMBLY (w/ Rear No. 2 Seat) INSTALL ASSIST GRIP PLUG (w/ Rear No. 2 Seat) INSTALL FRONT DECK SIDE TRIM COVER (w/ Tonneau Cover) INSTALL NO. 1 TONNEAU COVER HOLDER CAP (w/o Tonneau Cover) INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK INSTALL REAR NO. 1 SEAT OUTER LAP BELT ANCHOR COVER INSTALL REAR FLOOR CARPET ASSEMBLY (w/o Rear No. 2 Seat) INSTALL FLOOR SIDE RAIL LH (w/ Deck Rail) INSTALL FLOOR SIDE RAIL RH (w/ Deck Rail) INSTALL REAR FLOOR MAT REAR SUPPORT PLATE (w/o Rear No. 2 Seat) INSTALL NO. 1 DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat) INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER (w/o Rear No. 2 Seat) INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH INSTALL INSIDE QUARTER SCUFF PLATE LH (w/ Rear No. 2 Seat) INSTALL REAR NO. 1 FLOOR STEP COVER (w/ Rear No. 2 Seat) INSTALL REAR NO. 1 SEATBACK ASSEMBLY (w/ Rear No. 1 Seat) for 60/40 Split Double-folding Seat Type LH Side: for 60/40 Split Double-folding Seat Type RH Side: INSTALL REAR NO. 1 SEAT ASSEMBLY (w/ Rear No. 1 Seat) for 60/40 Split Slide Walk-in Seat Type LH Side: for 60/40 Split Slide Walk-in Seat Type RH Side: INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat) Use the same procedure described for the LH side. When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

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[512, 536, 1140, 1264, 1540, 1860, 1935, 2243, 2278, 3191, 3368, 3665, 3767, 4753, 5021, 5831, 6272, 6377, 7793, 7909, 8387, 8531, 8924, 9123, 9453, 10948, 11101]

Suspension

Suspension

Open or short in fuel pressure sensor circuit Open or short in fuel pressure sensor circuit Open or short in fuel pressure sensor circuit Open or short in fuel pressure sensor circuit Check Common Rail Pressure and compare it to Target Common Rail Pressure in the Data List by entering the following menus: Powertrain / Engine and ECT / Data List / Common Rail Pressure, Target Common Rail Pressure. Under stable conditions, the difference between Common Rail Pressure and Target Common Rail Pressure is 5000 kPa or less. For more information on the fuel pressure sensor and common rail system, refer to System Description (See page ). If DTC P0087 is stored, the following symptoms may appear: Lack of power due to accelerator restriction performed by fail-safe function If DTC P0190, P0192 and/or P0193 is stored, the following symptom may appear: Lack of power due to accelerator restriction performed by fail-safe function If DTC P0190, P0192 and/or P0193 is stored, "Common Rail Pressure" always displays 0 kPa or 240000 kPa. Under normal conditions, the internal fuel pressure of the common rail assembly usually fluctuates by 1000 to 2000 kPa (10 to 20 kgf/cm2, 145 to 290 psi) even when driving conditions are constant. This DTC is stored if there is no fluctuation of the fuel pressure. The internal fuel pressure is approximately 30000 to 50000 kPa (306 to 510 kgf/cm2, 4350 to 7250 psi) when idling, and it increases to approximately 80000 to 110000 kPa (816 to 1122 kgf/cm2, 11600 to 15950 psi) when running the engine at 3000 rpm. If this DTC is stored, the ECM enters fail-safe mode and limits engine power. The ECM continues operating in fail-safe mode until the engine switch off. The diagram below indicates that fuel pressure rises as engine speed increases, but for the malfunction indicated by this DTC, that does not happen. Even if the system is normal, DTCs may be stored due to a drop in the fuel pressure after running out of fuel, etc. If DTCs P0087 and P1603 are both stored, clear these DTCs and perform a DTC check again. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. REPLACE COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR) Measure the voltage according to the value(s) in the table below. INSPECT FUEL PRESSURE SENSOR (PCR1, PCR2 VOLTAGE) INSPECT FUEL PRESSURE SENSOR (PCR1, PCR2 VOLTAGE) Measure the voltage according to the value(s) in the table below. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) for 1 second or more. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Measure the voltage according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM) CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM) Measure the resistance according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. REPLACE COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR) CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Repair or replace the harness or connector. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED REPLACE COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR) Replace the common rail assembly (See page ). Bleed the air from the fuel system (See page ). CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Let the engine idle for 60 seconds, and then quickly increase the engine speed to 2500 rpm repeatedly for 30 seconds. Confirm that the DTC is not output again. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Check that STATUS is NORMAL. If STATUS is INCOMPLETE or N/A, increase the idling time. Trouble areas are related to the electrical system only (pumps are not involved) Trouble areas are related to the electrical system only (pumps are not involved) Trouble areas are related to the electrical system only (pumps are not involved) Check Common Rail Pressure and compare it to Target Common Rail Pressure in the Data List by entering the following menus: Powertrain / Engine and ECT / Data List / Common Rail Pressure, Target Common Rail Pressure. Under stable conditions, the difference between Common Rail Pressure and Target Common Rail Pressure is 5000 kPa or less.For more information on the fuel pressure sensor and common rail system, refer to System Description (See page ).If DTC P0087 is stored, the following symptoms may appear:Black smokePoor drivabilityLack of powerLack of power due to accelerator restriction performed by fail-safe functionIf DTC P0190, P0192 and/or P0193 is stored, the following symptom may appear:Lack of power due to accelerator restriction performed by fail-safe functionIf DTC P0190, P0192 and/or P0193 is stored, "Common Rail Pressure" always displays 0 kPa or 240000 kPa. After replacing the ECM, the new ECM needs registration (See page 201506 - 201806 201506 - 201806) and initialization (See page ). Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred. If DTCs P0087 and P1603 are stored, these DTCs may have been stored due to a drop in the fuel pressure after running out of fuel, etc. Therefore, clear these DTCs and perform a DTC check to confirm whether they are output again. Perform the following procedure using the GTS to determine whether or not the DTC judgment has been carried out.

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[4521, 5394, 6963, 11009]

Vehicle Exterior

Vehicle Exterior

REMOVE REAR SEAT HEADREST ASSEMBLY (for RH Side) DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP RH REMOVE REAR PILLAR COVER RH (w/ Rear Seat Side Airbag) REMOVE REAR SEAT SIDE GARNISH RH (w/o Rear Seat Side Airbag) REMOVE REAR SEAT SIDE GARNISH RH (w/ Rear Seat Side Airbag) REMOVE NO. 1 TONNEAU COVER HOLDER CAP REMOVE NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH Disengage the 2 claws to remove the spot light cover. Remove the 2 screws and spot light assembly as shown in the illustration. Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.B401522 Use the same procedure as for the LH side. Use the same procedure as for the LH side. Use the same procedure as for the LH side. Use the same procedure as for the LH side. Use the same procedure as for the LH side. Use the same procedure as for the LH side. Use the same procedure as for the LH side. Use the same procedure as for the LH side. Use the same procedure as for the LH side.

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[335, 7279, 7623, 8568, 10526]

Vehicle Interior

Vehicle Interior

Be sure to read Precaution thoroughly before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 90 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. After the power switch is turned off, the navigation receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. When the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal, open and close the fuel lid before turning the power switch on (IG) (w/ Canister Pump Module). REMOVE FRONT SEAT INNER NO. 1 CUSHION SHIELD LH REMOVE FRONT SEAT INNER CUSHION SHIELD LH REMOVE SEPARATE TYPE FRONT SEATBACK COVER WITH PAD Remove the 25 tag pins and front seatback heater assembly LH from the separate type front seatback cover. Be sure to read Precaution thoroughly before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 90 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.After the power switch is turned off, the navigation receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.When the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal, open and close the fuel lid before turning the power switch on (IG) (w/ Canister Pump Module).

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[657, 1759, 2274, 3582, 3803, 3868, 4595, 5708, 5766, 6485, 7303, 7442, 8183, 8689, 9521, 9804, 10588]

Brake

Brake

Be sure to read Precaution thoroughly before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (Audio and Visual System) After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (Navigation System) When the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal, open and close the fuel lid before turning the power switch on (IG) (with Canister Pump Module). REMOVE FRONT SEAT INNER NO. 1 CUSHION SHIELD LH REMOVE FRONT SEAT INNER CUSHION SHIELD LH REMOVE SEPARATE TYPE FRONT SEATBACK COVER WITH PAD SEPARATE FRONT SEAT NO. 2 WIRE LH Disengage the 2 claws to remove the 2 front seatback edge protectors from the front seatback frame sub-assembly LH. Remove the lumbar support adjuster assembly LH from the front seatback frame sub-assembly LH as shown in the illustration. Remove the front seatback felt LH from the lumbar support adjuster assembly LH. Remove the 2 front seatback edge protectors from the lumbar support adjuster assembly LH. Be sure to read Precaution thoroughly before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (Audio and Visual System)After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (Navigation System)When the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal, open and close the fuel lid before turning the power switch on (IG) (with Canister Pump Module).The accuracy of the fuel receive gauge changes depending on fuel tank deformation caused by internal pressure. Before turning the power switch on (IG), equalizing the fuel tank pressure with the ambient air pressure by opening and closing the fuel lid after disconnecting and reconnecting the cable to the negative (-) auxiliary battery terminal increases the accuracy of the fuel receiver gauge. The accuracy of the fuel receive gauge changes depending on fuel tank deformation caused by internal pressure. Before turning the power switch on (IG), equalizing the fuel tank pressure with the ambient air pressure by opening and closing the fuel lid after disconnecting and reconnecting the cable to the negative (-) auxiliary battery terminal increases the accuracy of the fuel receiver gauge.

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[657, 982, 1364, 1759, 2274, 2543, 3582, 3803, 3868, 4118, 4191, 4595, 4693, 5708, 5766, 6485, 7303, 7442, 7910, 7922, 8183, 8689, 9516, 9532, 9804, 10588]

Brake

Brake

Enter the following menus: Body Electrical / Main Body / Data List. Read the Data List according to the display on the GTS. Enter the following menus: Body Electrical / (desired system) / Active Test. Perform the Active Test according to the display on the GTS. OFF: DOME CUT relay on (interior lights (except footwell lights) turn on) ON: DOME CUT relay off (interior lights (except footwell lights) turn off) *1: Refer to System Description for the lights that are controlled by the illuminated entry system. In the following table, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

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Power Source / Network

Power Source / Network

Output shaft speed is between 1000 and 3000 rpm. Open in transfer L4 position switch circuit The L4 switch indicates that the H4 transfer case gears are engaged. The transfer position switch is in L4. The transfer case output shaft speed is between 1000 and 3000 rpm. Turn the ignition switch to ON and turn the GTS on. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Turn the ignition switch off and wait for at least 30 seconds. Turn the ignition switch to ON and turn the GTS on. Turn the transfer position switch to L4. Drive the vehicle at 15 to 20 km/h (9 to 12 mph) for 1.8 seconds or more. Enter the following menus: Powertrain / Engine / Utility / All Readiness. Perform driving pattern after confirming DTC enabling conditions Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform the Confirmation Driving Pattern and check the DTC judgment result again. CHECK HARNESS AND CONNECTOR (L4 TERMINAL VOLTAGE) Disconnect the 4 wheel drive control ECU connector. Measure the voltage according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (4 WHEEL DRIVE CONTROL ECU - ECM) CHECK HARNESS AND CONNECTOR (4 WHEEL DRIVE CONTROL ECU - ECM) Disconnect the 4 wheel drive control ECU connector. Measure the resistance according to the value(s) in the table below. After repairs have been completed, clear the DTCs and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. If the judgment result shows NORMAL, the system is normal.If the judgment result shows ABNORMAL, the system has a malfunction.If the judgment result shows INCOMPLETE or N/A, perform the Confirmation Driving Pattern and check the DTC judgment result again. Perform registration and/or initialization when parts related to the automatic transmission are replaced.

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[5371]

Vehicle Interior

Vehicle Interior

Use the same procedure for the RH side and LH side. The following procedure is for the LH side. Apply protective tape around the headlight assembly as shown in the illustration. Disengage the 2 guides as shown in the illustration. Disconnect the 6 connectors and disengage the 2 clamps to remove the headlight assembly. Use the same procedure for the RH side and LH side.The following procedure is for the LH side.

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[3333, 4754, 5295, 5908, 6197, 7294, 9147, 9643, 11149]

Drivetrain

Drivetrain

Perform yaw rate and acceleration sensor zero point calibration. Brake warning light / yellow (minor malfunction) illuminates Before inspecting the wheel alignment, adjust the vehicle height to the specified value. Be sure to perform measurement on a level surface. If it is necessary to go under the vehicle for measurement, confirm that the parking brake is applied and the vehicle is secured with chocks. The standard value shown here is a value that is used for performing a wheel alignment and does not indicate the height of an actual vehicle. Bounce the vehicle up and down at the corners to stabilize the suspension. A: Ground clearance of front wheel center B: Ground clearance of front lower No. 1 suspension arm sub-assembly x front suspension crossmember sub-assembly set bolt center C: Ground clearance of rear wheel center D: Ground clearance of rear No. 2 suspension arm assembly x rear suspension member sub-assembly set bolt center INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION Install a camber-caster-kingpin gauge and place the front wheels on the center of a turning radius gauge. Inspect the camber, caster and steering axis inclination. Remove the 2 nuts on the lower side of the front shock absorber assembly. Remove the top and bottom bolts one at a time and confirm that the steering knuckle can move freely in the front shock absorber assembly. Reinstall each bolt after removing it and confirming steering knuckle movement. If the steering knuckle does not move freely in the front shock absorber assembly, clean the contact surfaces of the front shock absorber assembly and the steering knuckle. Temporarily install the 2 nuts. (Step A) Fully push or pull the front axle hub in the direction of the required adjustment. (Step B) Bounce the vehicle up and down at the corners to stabilize the suspension. If the measured value is not within the specification, calculate the required adjustment amount using the formula below. Camber adjustment amount = center of the specified range - measured value Check the combination of the installed bolts. Select appropriate bolts from the tables below to adjust the camber to the specified values. The vehicle body and suspension may be damaged if the camber cannot be correctly adjusted according to the table above. Table (1) (To move the axle hub toward the positive side) Table (2) (To move the axle hub toward the negative side) If the camber was out of adjustment in the previous step, perform the adjust camber steps mentioned above. In step A, replace the existing bolts with the selected bolts. Bounce the vehicle up and down at the corners to stabilize the suspension. Release the parking brake and move the shift lever to N. Push the vehicle straight ahead approximately 5 m (16.4 ft.). (Step C) Put tread center marks on the rearmost points of the front wheels and measure the distance between the marks (dimension B). Slowly push the vehicle straight ahead to cause the front wheels to rotate 180°. Use the front tire valve as a reference point. Measure the distance between the tread center marks on the front of the wheels (dimension A). If the toe-in is not within the specified range, adjust it at the steering rack ends. Make sure that the thread length of the right and left steering rack ends are approximately the same. Loosen the tie rod end sub-assembly lock nuts. Adjust the steering rack ends if the difference in thread length between the right and left steering rack ends is not within the specified range. If the toe-in measurement is greater than the specified range (too much toe-out), extend the shorter rack end so that the difference in length is within the specified range. If the toe-in measurement is less than the specified range (too much toe-in), shorten the longer rack end so that the difference in length is within the specified range. Turn the right and left steering rack ends by an equal amount to adjust the toe-in. Make sure that the thread length of the right and left steering rack ends are the same. Tighten the tie rod end sub-assembly lock nuts. Place the steering rack boots on the seats and install the steering rack boot clips. Put tread center marks on the rearmost points of a turning radius gauge. Turn the steering wheel fully to the left and right and measure the turning angle. If the right and left inside wheel angles differ from the specified value, check and adjust the right and left steering rack end lengths. PERFORM YAW RATE AND ACCELERATION SENSOR CALIBRATION Before inspecting the wheel alignment, adjust the vehicle height to the specified value.Be sure to perform measurement on a level surface.If it is necessary to go under the vehicle for measurement, confirm that the parking brake is applied and the vehicle is secured with chocks.Inspect while the vehicle is unloaded.The standard value shown here is a value that is used for performing a wheel alignment and does not indicate the height of an actual vehicle. Inspect while the vehicle is unloaded. Inspect toe-in after the camber has been adjusted. Keep the bolts inserted. Reinstall each bolt after removing it and confirming steering knuckle movement.If the steering knuckle does not move freely in the front shock absorber assembly, clean the contact surfaces of the front shock absorber assembly and the steering knuckle. Keep the bolts from rotating when tightening the nuts. Try to adjust the camber to the center of the specified values. Replace the nut with a new one when replacing the bolt. Replace one bolt at a time when replacing both bolts. Inspect while the vehicle is unloaded. Do not allow the wheels to rotate more than 180°. If the wheels rotate more than 180°, perform the procedure from step C again. Measure "B - A" only when "C + D" cannot be measured. Perform adjustments so that the value is as close as possible to the median of the specified range. Make sure that the steering rack boots are not twisted. Inspect while the vehicle is unloaded.

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[1955, 2800, 6784, 9931]

Suspension

Suspension

Use the same procedure for the RH side and LH side. The following procedure is for the LH side. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Using a screwdriver with its tip wrapped with protective tape, disengage the claws to remove the rear power window regulator switch assembly. Use the same procedure for the RH side and LH side.The following procedure is for the LH side.

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[684, 1292, 1507, 1760, 1986, 2057, 2185, 2286, 2528, 2796, 3221, 3336, 4501, 4768, 4838, 5429, 6270, 6380, 7853, 8289, 8907, 9624, 9806, 10776, 10802, 10875]

Vehicle Interior

Vehicle Interior

Use the same procedure RHD and LHD vehicles. The procedure listed below is for LHD vehicles. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ). REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Using a screwdriver, detach the 2 claws and remove the power steering ECU assembly. Use the same procedure RHD and LHD vehicles.The procedure listed below is for LHD vehicles. Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ).When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ). Tape the screwdriver tip before use.

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[179, 1262, 2477, 4256, 6252, 7951, 8439, 8550]

Steering

Steering

Disengage the claw and 2 clips as shown in the illustration. As the claw may be damaged, make sure to disengage it carefully. If the claw is damaged, replace the No. 1 upper box plate with a new one. Using a moulding remover, disengage the 12 clips and 2 guides as shown in the illustration. Disengage each clamp to remove the upper console panel sub-assembly and No. 1 upper box plate. Disengage the 2 claws to remove the No. 1 upper box plate. Remove the 6 screws and console cup holder box sub-assembly. REMOVE CONSOLE REAR END PANEL SUB-ASSEMBLY (w/o Solar Charging System) Using a moulding remover, disengage the clip as shown in the illustration. Using a moulding remover, disengage the clip as shown in the illustration. Disengage the 6 clips as shown in the illustration. Disconnect the connector to remove the console rear end panel sub-assembly. REMOVE CONSOLE REAR END PANEL SUB-ASSEMBLY (w/ Solar Charging System) Using a moulding remover, disengage the clip as shown in the illustration. Using a moulding remover, disengage the clip as shown in the illustration. Disengage the 6 clips as shown in the illustration. Disconnect the connector to remove the console rear end panel sub-assembly. REMOVE REAR CONSOLE BOX ASSEMBLY (w/o Solar Charging System) Remove the 6 bolts and rear console box assembly. REMOVE REAR CONSOLE BOX ASSEMBLY (w/ Solar Charging System) Using a clip remover, remove the 2 clips and rear console box assembly. As the claw may be damaged, make sure to disengage it carefully.If the claw is damaged, replace the No. 1 upper box plate with a new one.

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[7398, 7594]

Power Source / Network

Power Source / Network

"PPS" is indicated on the "Communication Bus Check" screen of the GTS. Communication system DTCs (DTCs that start with U) that are output correspond to "Power Steering ECU Communication Stop Mode" in "DTC Combination Table" Power steering ECU assembly CAN branch wire or connector Power source circuit of power steering ECU assembly Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key, switches or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Some parts must be initialized and set when replacing or removing and installing parts. Inspect the fuses for circuits related to this system before performing the following procedure. DTC check procedure: Turn the ignition switch to ON, wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more. After the repair, perform CAN Bus Check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. Operating the ignition switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation. Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction. CHECK FOR OPEN IN CAN BUS WIRE (POWER STEERING ECU BRANCH WIRE) Disconnect the cable from the negative (-) battery terminal. Disconnect the power steering ECU assembly connector. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT) REPAIR OR REPLACE CAN BUS BRANCH WIRE OR CONNECTOR CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT) Measure the resistance according to the value(s) in the table below. Reconnect the cable to the negative (-) battery terminal. Measure the voltage according to the value(s) in the table below. REPAIR OR REPLACE HARNESS OR CONNECTOR (POWER SOURCE CIRCUIT) When performing the confirmation driving pattern, obey all speed limits and traffic laws. Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key, switches or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used. Some parts must be initialized and set when replacing or removing and installing parts. 202008 - 202208 202208 - Inspect the fuses for circuits related to this system before performing the following procedure.DTC check procedure: Turn the ignition switch to ON, wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.After the repair, perform CAN Bus Check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. 202008 - 202106 202106 - When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used. Operating the ignition switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation.Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction.

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[461, 916, 917, 3510, 3707, 5629, 8096, 8288, 8646, 10062, 10513, 10653]

Audio / Visual / Telematics

Audio / Visual / Telematics

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH RH REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL RH REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY RH REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP RH Detach the 2 claws and remove the power window regulator switch assembly. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.

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Vehicle Interior

Vehicle Interior

CHECK HARNESS AND CONNECTOR (RADIO AND DISPLAY RECEIVER ASSEMBLY - REAR TELEVISION CAMERA ASSEMBLY) Disconnect the I99 radio and display receiver assembly connector. Disconnect the R5 rear television camera assembly connector. Measure the resistance according to the value(s) in the table below. Reconnect the I99 radio and display receiver assembly connector. Measure the resistance according to the value(s) in the table below. Measure the voltage according to the value(s) in the table below. Reconnect the R5 rear television camera assembly connector. Using an oscilloscope, check the waveform of the rear television camera assembly. The video waveform changes according to the image sent by the rear television camera assembly. The video waveform is constantly output when the power switch is on (ACC). A waterproof connector is used for the rear television camera assembly. Therefore, inspect the waveform at the radio and displayreceiver assembly with the connector connected. The video waveform changes according to the image sent by the rear television camera assembly.The video waveform is constantly output when the power switch is on (ACC).

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[1276, 2165, 2819, 3091, 3938, 5168, 5353, 10355]

Audio / Visual / Telematics

Audio / Visual / Telematics

Radio and display receiver assembly (EMVN ECU)*1, *2 Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Some parts must be initialized and set when replacing or removing and installing parts. After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again. DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more. After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. CHECK FOR OPEN IN ONE SIDE OF BUS 3 CAN BRANCH WIRE Based on the vehicle equipment and specifications, confirm the systems that use CAN communication. Using the GTS, select and perform "CAN Bus Check". Observe the screen for approximately 2 minutes to check the ECUs and sensors that are not displayed on the screen and also those that repeatedly appear and disappear from the screen. Check the applicable communication stop mode for the ECU or sensor that is not displayed on the screen. If some ECUs and sensors repeatedly appear and disappear from the "CAN Bus Check" screen, communication between the normal ECUs (sensors) and the GTS may be affected by the incomplete signals that are output from the ECU that has an open circuit in either of its CAN branch wires. In this case, the CAN branch wires for the ECUs and sensors that repeatedly appear and disappear from the screen are normal and the ECU that is not displayed on the screen may be the main cause of the problem (this ECU may have an open circuit in either of its CAN branch wires). When performing the confirmation driving pattern, obey all speed limits and traffic laws. Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Some parts must be initialized and set when replacing or removing and installing parts. 202008 - 202208 202208 - After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. 202008 - 202106 202106 -

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[5301, 7466, 11174]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for the RH side and LH side. The following procedure is for the LH side. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL REMOVE REAR DOOR INNER GLASS WEATHERSTRIP WITH REAR DOOR NO. 2 VENT SEAL REMOVE REAR DOOR NO. 2 SERVICE HOLE COVER REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY Apply protective tape around the rear door belt moulding assembly. Disengage the 8 claws as shown in the illustration to remove the rear door belt moulding assembly. Use the same procedure for the RH side and LH side.The following procedure is for the LH side. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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[625, 684, 1000, 1167, 1219, 1362, 1507, 1637, 2057, 2197, 2286, 2528, 2796, 3336, 3422, 3482, 4501, 4554, 4838, 5203, 5481, 6270, 6657, 6746, 8099, 8364, 8907, 9254, 9561, 10875]

Audio / Visual / Telematics

Audio / Visual / Telematics

TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG Temporarily install the front disc brake bleeder plug to the front disc brake cylinder. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP Install the front disc brake bleeder plug cap to the front disc brake bleeder plug. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal. Install the piston seal to the front disc brake cylinder. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston. Install the cylinder boot to the front disc brake piston. Install the front disc brake piston to the front disc brake cylinder. Install the cylinder boot to the front disc brake cylinder as shown in the illustration. Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston. Fully tighten the front disc brake bleeder plug after bleeding the system. Securely install the piston seal into the groove of the front disc brake cylinder. Securely install the cylinder boot into the groove of the front disc brake piston. Do not forcibly install the front disc brake piston into the front disc brake cylinder. Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.Do not damage the cylinder boot.

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[768, 2907, 3369, 3440, 4603, 10196, 10938]

Vehicle Interior

Vehicle Interior

INSTALL NO. 1 COOLER THERMISTOR (for LHD) INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (for LHD) INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY (for LHD) INSTALL AIR CONDITIONING HARNESS ASSEMBLY (for LHD) INSTALL NO. 1 AIR DUCT (for LHD) INSTALL NO. 1 COOLER THERMISTOR (for RHD) Use the same procedure described for the LHD. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (for RHD) INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY (for RHD) INSTALL AIR CONDITIONING HARNESS ASSEMBLY (for RHD) INSTALL AIR FILTER COVER PLATE (for RHD) INSTALL NO. 2 AIR DUCT (for RHD) Install the No. 1 cooler thermistor at the same area as the removed No. 1 cooler thermistor.

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[2719, 4988]

Vehicle Interior

Vehicle Interior

INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Position the No. 1 exhaust manifold heat Insulator.

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[3135, 9449]

Steering

Steering

Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary. Inspect the fuses and relays related to this system before inspecting the suspected areas below.

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[59, 169, 959, 2034, 2397, 3641, 3896, 6971, 8351, 9142, 9843, 10194, 11063, 11182]

Engine / Hybrid System

Engine / Hybrid System

REMOVE REAR NO. 1 SEAT RECLINING COVER LH Using a moulding remover, detach the 2 claws. Move the cover in the direction of the arrow to detach the guide. Detach the 2 hooks and remove the cover. REMOVE REAR NO. 1 SEAT RECLINING COVER RH Using a moulding remover, detach the 2 claws. Move the cover in the direction of the arrow to detach the guide and remove the cover. REMOVE SEAT TRACK OPEN LEVER PIN SUB-ASSEMBLY Remove the pin as shown in the illustration. Detach the 4 claws and remove the pawl guide. REMOVE REAR NO. 1 SEAT HINGE SUB-ASSEMBLY LH REMOVE REAR NO. 1 SEAT HINGE SUB-ASSEMBLY RH Using a screwdriver, detach the 6 claws. Disconnect the reclining release handle from the under cover. Using a screwdriver, remove the spring of the seat stay ball-joint. Remove the seat hinge and seat stay as a unit. As the seat stay cannot be disconnected from the seat hinge, it is removed in the previous step. If it is necessary to replace the seat stay, replace it together with the seat hinge as the stay cannot be disconnected from the hinge. Remove the protector from the cushion frame. Remove the spring from the seat cushion frame. REMOVE REAR SEAT CUSHION UNDER COVER SUB-ASSEMBLY RH REMOVE REAR NO. 2 SEAT HINGE COVER LH Detach the 3 claws and remove the cover. REMOVE REAR NO. 2 SEAT HINGE COVER RH Detach the 3 claws and remove the cover. REMOVE REAR NO. 1 SEAT INNER BELT ASSEMBLY LH Cut off the tack pins and remove the carpet from the cushion pad. Remove the 3 hog rings and seat cushion cover with pad. REMOVE REAR SEAT INNER CUSHION EDGE PROTECTOR RH Cut off the tack pins and remove the carpet from the cushion pad. REMOVE SEPARATE TYPE REAR SEAT CUSHION COVER Remove the hog rings and seat cushion cover from the seat cushion pad. Using a screwdriver, detach the 4 claws and remove the cover. Detach the fastening tape and open the cover. Open the 2 fasteners, and then open the seatback cover. Using a screwdriver, detach the claw and guide, and then remove the cover. REMOVE REAR SEAT LOCK CONTROL LEVER SUB-ASSEMBLY RH Disconnect the cable in the order shown in the illustration and remove the lever. REMOVE REAR NO. 1 SEAT HEADREST SUPPORT ASSEMBLY Detach the 4 claws and remove the 2 supports. Detach the 2 hooks and remove the seatback cover with pad. Remove the hog rings and seatback cover from the seatback pad. REMOVE REAR NO. 1 SEAT LOCK CABLE ASSEMBLY Detach the 2 cable clamps, and then disconnect the cable and remove it. REMOVE REAR SEAT INNER RECLINING COVER LH Detach the 2 claws and 2 guides, and then remove the cover. REMOVE REAR SEAT INNER RECLINING COVER RH Detach the 2 claws and 2 guides, and then remove the cover. REMOVE REAR SEAT RECLINING COVER INNER LH Detach the 2 guides and remove the cover. REMOVE REAR SEAT RECLINING COVER INNER RH Detach the 2 guides and remove the cover. Remove the 4 bolts and seatback frame. REMOVE NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY RH Detach the 3 cable clamps, and then disconnect the cable and remove it. Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for both pins. Use the same procedure for both pawl guides. Tape the screwdriver tip before use. The seat stay cannot be disconnected from the seat hinge. If the stay is disconnected from the hinge, replacement of both parts is necessary. If it is necessary to replace the seat hinge, replace it together with the seat stay as the stay cannot be disconnected from the hinge. As the seat stay cannot be disconnected from the seat hinge, it is removed in the previous step.If it is necessary to replace the seat stay, replace it together with the seat hinge as the stay cannot be disconnected from the hinge. Use the same procedure for both protectors. Use the same procedure for both cushions. Use the same procedure for both springs. Tape the screwdriver tip before use. Tape the screwdriver tip before use.

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Brake

Brake

Knocking and abnormal sound due to extremely rich combustion Abnormal sound due to friction between parts Specified values in the following troubleshooting flowchart are for reference only. Variations in the Data List values may occur depending on the measuring conditions or the vehicle's age. Do not judge the vehicle to be normal even when the Data List values indicate a standard level. There are possibly some concealed factors of the malfunction. Check that the vehicle has not been modified in any way prior to the vehicle inspection. This troubleshooting procedure checks for knocking and rattling. Knocking is most likely to occur while the engine is idling. Find the source of the abnormal sound using a mechanic's stethoscope. CHECK HARNESS AND CONNECTOR IN ENGINE COMPARTMENT CHECK HARNESS AND CONNECTOR IN ENGINE COMPARTMENT Check the harness and connector connections of common rail system components. Check the air induction system (turbocharger, manifold absolute pressure sensor, EGR valve, etc.). Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / DTC. READ VALUE USING INTELLIGENT TESTER (MAP AND ATMOSPHERE PRESSURE) READ VALUE USING INTELLIGENT TESTER (MAP AND ATMOSPHERE PRESSURE) Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / Data List / MAP and Atmosphere Pressure. Compare MAP to Atmosphere Pressure when the ignition switch is ON (do not start the engine). If MAP and Atmosphere Pressure have the same value, both are normal. If there is a difference of 8 kPa or more, compare the values to the atmospheric pressure for that day. The sensor whose deviation is the greatest is malfunctioning. Standard atmospheric pressure is 101 kPa. For every 100 m increase in elevation, pressure drops by 1 kPa. This varies by weather. PERFORM ACTIVE TEST USING INTELLIGENT TESTER (TEST THE FUEL LEAK) PERFORM ACTIVE TEST USING INTELLIGENT TESTER (TEST THE FUEL LEAK) Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Test the Fuel Leak / Data List / Common Rail Pressure, Target Common Rail Pressure, and Target Pump SCV Current. Take a snapshot with the intelligent tester during the Active Test. Measure the difference between the target fuel pressure (Target Common Rail Pressure) and the actual fuel pressure (Common Rail Pressure) when the "Test the Fuel Leak" Active Test is performed. Target Common Rail Pressure is the target fuel pressure controlled by the ECM. Common Rail Pressure is the actual fuel pressure. If the pressure discharge valve mounted on the common rail is malfunctioning, the actual fuel pressure will change as indicated by "Pressure Discharge Valve Malfunctioning" in the illustration. If the pump is controlled using the "Test the Fuel Leak" Active Test, when the Active Test is stopped, the actual fuel pressure may drop below the target common rail pressure, but this is normal and does not indicate a malfunction. Read the value of Target Pump SCV Current in the Data List when the "Test the Fuel Leak" Active Test is performed. CONFIRM IF FUEL IS BEING SUPPLIED TO FUEL SUPPLY PUMP ASSEMBLY Check the injector compensation code (See page ). REGISTER INJECTOR COMPENSATION CODE AND PERFORM PILOT QUANTITY LEARNING Disconnect the cable from the negative (-) battery terminal or remove the EFI fuse from the engine room relay block for at least 2 minutes. Reconnect the cable to the negative (-) battery terminal or reinstall the EFI fuse. Check whether the malfunction has been successfully repaired. PERFORM ACTIVE TEST USING INTELLIGENT TESTER (ACTIVATE THE VSV FOR EGR CUT) PERFORM ACTIVE TEST USING INTELLIGENT TESTER (ACTIVATE THE VSV FOR EGR CUT) Connect the intelligent tester to the DLC3. Start the engine and warm it up, and make sure the A/C switch and all accessory switches are off. Turn the ignition switch off. Wait for 30 seconds, and then restart the engine. Enter the following menus: Powertrain / Engine and ECT / Data List / MAF. Read the MAF value displayed on the tester while the engine is idling. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for EGR Cut or Activate the EGR valve Close. Read the mass air flow meter value when the VSV for EGR Cut or electric vacuum regulating valve assembly is turned from off to on using the Active Test function. If idling continues for 15 minutes or more, the EGR valve target opening angle becomes 0% (EGR valve fully closed). As this makes diagnosis impossible, it becomes necessary to drive the vehicle or to restart the engine. Before performing the diagnosis, confirm that the EGR valve target opening angle is not 0%. When "Coolant Temp" is 75°C (167°F) or higher during idling, the exhaust gas flows through the EGR cooler. If MAF does not change when the EGR is cut even though the EGR valve is operating normally, the EGR cooler may be clogged. When idling while warming up the engine, the actuator operates and the EGR cooler is bypassed. However, if the connector of the VSV for the EGR cooler is disconnected, the EGR cooler is not bypassed and it is possible to check how clogged the EGR cooler is. READ VALUE USING INTELLIGENT TESTER (EGR CLOSE LEARN VAL. AND EGR CLOSE LRN. STATUS) READ VALUE USING INTELLIGENT TESTER (EGR CLOSE LEARN VAL. AND EGR CLOSE LRN. STATUS) Turn the ignition switch off and wait for 15 seconds or more. Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / Data List / EGR Close Learn Val. and EGR Close Lrn. Status. When EGR Close Lrn. Status is NG, the value of EGR Close Learn Val. is unavailable because the EGR fully closed position learned value is out of the standard range. When EGR Close Lrn. Status is NG, the ECM suspends the learning value update. The value indicated on the tester is the past data from when the EGR valve was working properly or the initialized data remaining from when the battery cable was reconnected, i.e., the value is not current data. As the EGR valve opens, the sensor output voltage decreases. If the amount of EGR is insufficient, engine knocking may occur. Inspect the diesel throttle body assembly (using intelligent tester). Turn the ignition switch off and wait for 5 seconds or more. Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / Data List / Actual Throttle Position. Enter the following menus: Powertrain / Engine and ECT / Data List / Throttle Close Learning Val. and Diesel Throttle Learn Status. Read the values when the ignition switch ON. When Diesel Throttle Learn Status is NG, the value of Throttle Close Learning Val. is unavailable because the throttle fully closed position learning value is out of the standard range. When Diesel Throttle Learn Status is NG, the ECM suspends the learning value update. The value indicated on the tester is the past data from when the diesel throttle was working properly or the initialized data remaining from when the battery cable was reconnected, i.e., the value is not current data. If the diesel throttle condition is normal, the fully closed position is learned when the ignition switch is turned off and 5 seconds or more elapse. Inspect the diesel throttle body assembly (without using intelligent tester). Check the temperature when knocking trouble occurs. READ VALUE USING INTELLIGENT TESTER (MAP AND MAF) After warming up the engine, the engine coolant temperature should be 70°C (158°F) or higher. After leaving the vehicle overnight, the engine coolant temperature should be nearly equal to the intake air temperature. Inspect the glow plug (See page ). READ VALUE USING INTELLIGENT TESTER (INJECTION FEEDBACK VAL #1 TO #4) READ VALUE USING INTELLIGENT TESTER (INJECTION FEEDBACK VAL #1 TO #4) Read the values of Injector Feedback Val. #1 to #4 when the engine is cold. If the engine coolant temperature is higher than 40°C (104°F), leave the vehicle until the engine coolant reaches almost the same temperature as the ambient temperature. Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and the tester on. Enter the following menus: Powertrain / Engine and ECT / Data List / Injector Feedback Val. #1 to #4. Read the values during engine idling when the engine is cold and write them down. READ VALUE USING INTELLIGENT TESTER (MAP AND MAF) PERFORM ACTIVE TEST USING INTELLIGENT TESTER (CONTROL THE CYLINDER #1 TO #4 FUEL CUT) READ VALUE USING INTELLIGENT TESTER (MAP AND MAF) Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and the tester on. Enter the following menus: Powertrain / Engine and ECT / Data List / MAP and MAF. *1: The A/C switch and all accessory switches should be off with a fully warm engine. *2: These values are valid when the ambient temperature is 25°C (77°F), the atmospheric pressure is 101 kPa (758 mmHg, 29.83 in.Hg) and a stable boost pressure is maintained for approximately 10 seconds. *3: When the mass air flow meter malfunctions, the MAF output may deviate from the standard (reference) range when the engine is idling and when the vehicle is accelerated from 3000 to 4000 rpm with full throttle acceleration. CHECK AIR INDUCTION SYSTEM (REFER TO PROCEDURE 3) GO TO DTC P0107 AND P0108 (RELATED TO MANIFOLD ABSOLUTE PRESSURE SENSOR) GO TO DTC P0102 AND P0103 (RELATED TO MASS AIR FLOW METER) Remove the electric EGR control valve assembly. Check that the electric EGR control valve assembly is fully closed. Hold the electric EGR control valve assembly to a light and confirm that the valve contacts the valve seat securely. If light leaks out from the valve, the electric EGR control valve assembly is not completely closed. Remove deposits if there is a large amount of deposits in the electric EGR control valve assembly or the passage of the intake manifold. Reinstall the electric EGR control valve assembly. REMOVE DEPOSIT (ELECTRIC EGR CONTROL VALVE ASSEMBLY AND INTAKE MANIFOLD) REMOVE DEPOSIT (ELECTRIC EGR CONTROL VALVE ASSEMBLY AND INTAKE MANIFOLD) Remove the electric EGR control valve assembly. Visually check the electric EGR control valve assembly and intake manifold for deposits. If there are deposits, clean the electric vacuum regulating valve assembly and intake manifold. Reinstall the electric EGR control valve assembly. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Check whether the knocking has been successfully repaired. READ VALUE USING INTELLIGENT TESTER (INJECTION FEEDBACK VAL #1 TO #4) READ VALUE USING INTELLIGENT TESTER (INJECTION FEEDBACK VAL #1 TO #4) Connect the intelligent tester to the DLC3. Start the engine and warm it up until the engine coolant temperature reaches 70°C (158°F) or higher. Allow the engine to idle for 1 minute or more. Enter the following menus: Powertrain / Engine and ECT / Data List / Injector Feedback Val. #1 to #4. PERFORM ACTIVE TEST USING INTELLIGENT TESTER (CONTROL THE CYLINDER #1 TO #4 FUEL CUT) Bleed the air from the fuel system (See page ). PERFORM ACTIVE TEST USING INTELLIGENT TESTER (FUEL LEAK TEST) PERFORM ACTIVE TEST USING INTELLIGENT TESTER (FUEL LEAK TEST) Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Test the Fuel Leak / Data List / Common Rail Pressure, Target Common Rail Pressure, and Target Pump SCV Current. Take a snapshot with the intelligent tester during the Active Test. Measure the difference between the target fuel pressure (Target Common Rail Pressure) and the actual fuel pressure (Common Rail Pressure) when the "Test the Fuel Leak" Active Test is performed. Target Common Rail Pressure is the target fuel pressure controlled by the ECM. Common Rail Pressure is the actual fuel pressure. If the pressure discharge valve mounted on the common rail is malfunctioning, the actual fuel pressure will change as indicated by "Pressure Discharge Valve Malfunctioning" in the illustration. If the pump is controlled using the "Test the Fuel Leak" Active Test, when the Active Test is stopped, the actual fuel pressure may drop below the target common rail pressure, but this is normal and does not indicate a malfunction. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM IF FUEL IS BEING SUPPLIED TO FUEL SUPPLY PUMP ASSEMBLY CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Check whether the knocking has been successfully repaired. CONFIRM IF FUEL IS BEING SUPPLIED TO FUEL SUPPLY PUMP ASSEMBLY Disconnect the inlet hose from the fuel supply pump assembly. Operate the hand pump and check that fuel is being supplied to the fuel supply pump assembly. When there is a lack of fuel, fuel pressure drops. Check that the fuel filter element sub-assembly is not clogged. REPAIR OR REPLACE CLOGGED FUEL PIPE (INCLUDING FROZEN FUEL) (FUEL TANK - FUEL SUPPLY PUMP) Replace the suction control valve (See page ). Bleed the air from the fuel system (See page ). Perform fuel supply pump initialization (See page ). PERFORM ACTIVE TEST USING INTELLIGENT TESTER (FUEL LEAK TEST) PERFORM ACTIVE TEST USING INTELLIGENT TESTER (FUEL LEAK TEST) Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Test the Fuel Leak / Data List / Common Rail Pressure, Target Common Rail Pressure, and Target Pump SCV Current. Take a snapshot with the intelligent tester during the Active Test. Measure the difference between the target fuel pressure (Target Common Rail Pressure) and the actual fuel pressure (Common Rail Pressure) when the "Test the Fuel Leak" Active Test is performed. Target Common Rail Pressure is the target fuel pressure controlled by the ECM. Common Rail Pressure is the actual fuel pressure. If the pressure discharge valve mounted on the common rail is malfunctioning, the actual fuel pressure will change as indicated by "Pressure Discharge Valve Malfunctioning" in the illustration. If the pump is controlled using the "Test the Fuel Leak" Active Test, when the Active Test is stopped, the actual fuel pressure may drop below the target common rail pressure, but this is normal and does not indicate a malfunction. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Replace the common rail assembly (See page ). Bleed the air from the fuel system (See page ). CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Check whether the knocking has been successfully repaired by starting the engine. PERFORM ACTIVE TEST USING INTELLIGENT TESTER (CONTROL THE CYLINDER #1 TO #4 FUEL CUT) Connect the intelligent tester to the DLC3. Start the engine and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Cylinder #1 to #4 Fuel Cut. If the engine idle speed does not change when an injector assembly is disabled, the cylinder being tested is malfunctioning. Record any malfunctioning cylinders. If the cylinder being tested is normal, there will be a significant change in idle speed when the fuel injection is stopped for that cylinder. PERFORM ACTIVE TEST USING INTELLIGENT TESTER (CHECK THE CYLINDER COMPRESSION) PERFORM ACTIVE TEST USING INTELLIGENT TESTER (CHECK THE CYLINDER COMPRESSION) Connect the intelligent tester to the DLC3. Start the engine and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Check the Cylinder Compression / Data List / Compression / Engine Speed of Cyl #1 to #4. Check the engine speed during the Active Test. Check the cylinder compression pressure (See page ). CHECK ENGINE TO DETERMINE CAUSE OF LOW COMPRESSION Replace the injector assembly of the malfunctioning cylinder (See page ). REGISTER INJECTOR COMPENSATION CODE AND PERFORM PILOT QUANTITY LEARNING REGISTER INJECTOR COMPENSATION CODE AND PERFORM PILOT QUANTITY LEARNING Register the injector compensation code (See page ). Perform the injector pilot quantity learning (See page ). Bleed the air from the fuel system (See page ). CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Check whether the knocking has been successfully repaired by starting the engine. Check the engine idling speed and maximum engine speed. Specified values in the following troubleshooting flowchart are for reference only. Variations in the Data List values may occur depending on the measuring conditions or the vehicle's age. Do not judge the vehicle to be normal even when the Data List values indicate a standard level. There are possibly some concealed factors of the malfunction.Check that the vehicle has not been modified in any way prior to the vehicle inspection. This troubleshooting procedure checks for knocking and rattling.Knocking is most likely to occur while the engine is idling. After replacing the ECM, the new ECM needs registration (See page 201708 - 202008 201708 - 202008) and initialization (See page ). If MAP and Atmosphere Pressure have the same value, both are normal. If there is a difference of 8 kPa or more, compare the values to the atmospheric pressure for that day. The sensor whose deviation is the greatest is malfunctioning.Standard atmospheric pressure is 101 kPa. For every 100 m increase in elevation, pressure drops by 1 kPa. This varies by weather. By performing this Active Test, the engine is ran at high speed and the common rail internal fuel pressure is raised to the maximum operating pressure. As a result, a fuel leak check can be conducted while retaining the high common rail pressure. Detailed graphs can be displayed by transferring the stored snapshot from the tester to a PC (personal computer) with Intelligent Viewer installed. In order to obtain an exact measurement, perform the Active Test 5 times and measure the difference once each time the Active Test is performed. Target Common Rail Pressure is the target fuel pressure controlled by the ECM.Common Rail Pressure is the actual fuel pressure.If the pressure discharge valve mounted on the common rail is malfunctioning, the actual fuel pressure will change as indicated by "Pressure Discharge Valve Malfunctioning" in the illustration.If the pump is controlled using the "Test the Fuel Leak" Active Test, when the Active Test is stopped, the actual fuel pressure may drop below the target common rail pressure, but this is normal and does not indicate a malfunction. If the value of Target Pump SCV Current stored in the snapshot is higher than the standard, the intermittent suction control valve is probably stuck. Injector compensation codes are unique, 30-digit, alphanumeric values printed on the head portion of each injector assembly. If an incorrect injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened. If idling continues for 15 minutes or more, the EGR valve target opening angle becomes 0% (EGR valve fully closed). As this makes diagnosis impossible, it becomes necessary to drive the vehicle or to restart the engine.Before performing the diagnosis, confirm that the EGR valve target opening angle is not 0%.When "Coolant Temp" is 75°C (167°F) or higher during idling, the exhaust gas flows through the EGR cooler. If MAF does not change when the EGR is cut even though the EGR valve is operating normally, the EGR cooler may be clogged.When idling while warming up the engine, the actuator operates and the EGR cooler is bypassed. However, if the connector of the VSV for the EGR cooler is disconnected, the EGR cooler is not bypassed and it is possible to check how clogged the EGR cooler is. As the values shown below may differ due to factors such as differences in measuring environments and changes in vehicle condition due to aging, do not use these values to determine whether the vehicle is malfunctioning or not. The problem may be a temporary one, due to the entry of deposits or foreign matter. Check that there are no deposits or foreign matter in the electric vacuum regulating valve assembly or mass air flow meter. When EGR Close Lrn. Status is NG, the value of EGR Close Learn Val. is unavailable because the EGR fully closed position learned value is out of the standard range.When EGR Close Lrn. Status is NG, the ECM suspends the learning value update. The value indicated on the tester is the past data from when the EGR valve was working properly or the initialized data remaining from when the battery cable was reconnected, i.e., the value is not current data.As the EGR valve opens, the sensor output voltage decreases.If the amount of EGR is insufficient, engine knocking may occur. Be sure to turn off the ignition switch before performing this inspection. The fully closed position of the diesel throttle valve is learned when the ignition switch is turned off. Actual Throttle Position in the Data List should be interpreted as follows: Extremely cold conditions might cause the throttle valve movement to be delayed. When Diesel Throttle Learn Status is NG, the value of Throttle Close Learning Val. is unavailable because the throttle fully closed position learning value is out of the standard range.When Diesel Throttle Learn Status is NG, the ECM suspends the learning value update. The value indicated on the tester is the past data from when the diesel throttle was working properly or the initialized data remaining from when the battery cable was reconnected, i.e., the value is not current data.If the diesel throttle condition is normal, the fully closed position is learned when the ignition switch is turned off and 5 seconds or more elapse. If the engine coolant temperature sensor output is below the actual engine coolant temperature, engine knocking may occur. Read the values of Injector Feedback Val. #1 to #4 when the engine is cold.If the engine coolant temperature is higher than 40°C (104°F), leave the vehicle until the engine coolant reaches almost the same temperature as the ambient temperature. If any of the injector feedback values are outside of the specified range, and there is no problem with the cylinder compression pressure, replace all of the injector assemblies together. *1: The A/C switch and all accessory switches should be off with a fully warm engine.*2: These values are valid when the ambient temperature is 25°C (77°F), the atmospheric pressure is 101 kPa (758 mmHg, 29.83 in.Hg) and a stable boost pressure is maintained for approximately 10 seconds.*3: When the mass air flow meter malfunctions, the MAF output may deviate from the standard (reference) range when the engine is idling and when the vehicle is accelerated from 3000 to 4000 rpm with full throttle acceleration. Hold the electric EGR control valve assembly to a light and confirm that the valve contacts the valve seat securely.If light leaks out from the valve, the electric EGR control valve assembly is not completely closed.Remove deposits if there is a large amount of deposits in the electric EGR control valve assembly or the passage of the intake manifold. The A/C switch and all accessory switches should be off with a fully warm engine. If any Injector Feedback Val. is not as specified, replace all of the injector assemblies together. By performing this Active Test, the engine is ran at high speed and the common rail internal fuel pressure is raised to the maximum operating pressure. As a result, a fuel leak check can be conducted while retaining the high common rail pressure. Detailed graphs can be displayed by transferring the stored snapshot from the tester to a PC (personal computer) with Intelligent Viewer installed. In order to obtain an exact measurement, perform the Active Test 5 times and measure the difference once each time the Active Test is performed. Target Common Rail Pressure is the target fuel pressure controlled by the ECM.Common Rail Pressure is the actual fuel pressure.If the pressure discharge valve mounted on the common rail is malfunctioning, the actual fuel pressure will change as indicated by "Pressure Discharge Valve Malfunctioning" in the illustration.If the pump is controlled using the "Test the Fuel Leak" Active Test, when the Active Test is stopped, the actual fuel pressure may drop below the target common rail pressure, but this is normal and does not indicate a malfunction. When there is a lack of fuel, fuel pressure drops.Check that the fuel filter element sub-assembly is not clogged. By performing this Active Test, the engine is ran at high speed and the common rail internal fuel pressure is raised to the maximum operating pressure. As a result, a fuel leak check can be conducted while retaining the high common rail pressure. Detailed graphs can be displayed by transferring the stored snapshot from the tester to a PC (personal computer) with Intelligent Viewer installed. In order to obtain an exact measurement, perform the Active Test 5 times and measure the difference once each time the Active Test is performed. Target Common Rail Pressure is the target fuel pressure controlled by the ECM.Common Rail Pressure is the actual fuel pressure.If the pressure discharge valve mounted on the common rail is malfunctioning, the actual fuel pressure will change as indicated by "Pressure Discharge Valve Malfunctioning" in the illustration.If the pump is controlled using the "Test the Fuel Leak" Active Test, when the Active Test is stopped, the actual fuel pressure may drop below the target common rail pressure, but this is normal and does not indicate a malfunction. Use this Active Test to determine the malfunctioning cylinder. If the engine idle speed does not change when an injector assembly is disabled, the cylinder being tested is malfunctioning. Record any malfunctioning cylinders.If the cylinder being tested is normal, there will be a significant change in idle speed when the fuel injection is stopped for that cylinder. Use this Active Test to help determine whether a cylinder has compression loss or not. When cranking, if the speed of a cylinder is approximately 100 rpm more than the other cylinders, there is probably a complete loss of compression in that cylinder.

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[5769, 6205]

Engine / Hybrid System

Engine / Hybrid System

Use the following procedure to troubleshoot the LIN communication system. In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred. Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases. The following 5 items are important points for problem analysis: Measure the auxiliary battery voltage with the ignition switch off. If the voltage is below 11 V, recharge or replace the auxiliary battery before proceeding to the next step. Check the connectors and terminals to make sure that there are no abnormalities such as a loose connection or deformation. INSPECT COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM* INSPECT COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM* Using the GTS, check for CAN communication system DTCs. INSPECT COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM* INSPECT COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM* Using the GTS, check for LIN communication system DTCs. Use the following procedure to troubleshoot the LIN communication system. Use the GTS. In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.The following 5 items are important points for problem analysis:WhatVehicle model, system nameWhenDate, time, occurrence frequencyWhereRoad conditionsUnder what conditions?Driving conditions, weather conditionsHow did it happen?Problem symptoms

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Vehicle Exterior

Vehicle Exterior

Remove the rear No. 1 seat assembly LH (See page ). REMOVE REAR SEAT RECLINING COVER LH (w/ Seat Belt Warning System) REMOVE REAR NO. 1 SEAT RECLINING COVER RH REMOVE REAR NO. 2 SEAT CUSHION (w/ Seat Belt Warning System) REMOVE REAR RECLINING ADJUSTER INSIDE COVER LH (w/ Seat Belt Warning System) REMOVE SEAT TRACK OPEN LEVER PIN SUB-ASSEMBLY (w/ Seat Belt Warning System) REMOVE REAR SEAT HINGE PAWL GUIDE (w/ Seat Belt Warning System) REMOVE REAR SEAT HINGE SUB-ASSEMBLY LH (w/ Seat Belt Warning System) REMOVE REAR SEAT STAY SUB-ASSEMBLY (w/ Seat Belt Warning System) REMOVE REAR SEAT HINGE SUB-ASSEMBLY RH (w/ Seat Belt Warning System) REMOVE REAR SEAT CUSHION EDGE PROTECTOR (w/ Seat Belt Warning System) REMOVE FOLD SEAT LEG LOCK CUSHION (w/ Seat Belt Warning System) REMOVE REAR SEAT CUSHION SUPPORT SPRING (w/ Seat Belt Warning System) REMOVE REAR SEAT CUSHION UNDER COVER SUB-ASSEMBLY LH (w/ Seat Belt Warning System) REMOVE REAR NO. 2 SEAT HINGE COVER LH (w/ Seat Belt Warning System) REMOVE REAR NO. 2 SEAT HINGE COVER RH (w/ Seat Belt Warning System) REMOVE SEAT CUSHION COVER WITH PAD (w/ Seat Belt Warning System) Wear protective gloves. Sharp areas on the parts may injure your hands.

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[918, 1934, 2979, 4393, 4933, 8387, 8539, 10599]

Vehicle Interior

Vehicle Interior

Perform the following to make sure that the DTC detection conditions are met. Drive the vehicle at a speed for which cruise control operation is possible. Turn the cruise control system on using the cruise control main switch (ON-OFF button). Push the cruise control main switch to -SET to begin control of vehicle speed using the cruise control system. Before replacing the ECM refer to Service Bulletin. The ECM receives signals from each sensor to control all functions of the cruise control system. When a malfunction is detected, the fail-safe function operates until the ignition switch off. If the detection conditions are not met, the malfunction cannot be detected.Drive the vehicle at a speed for which cruise control operation is possible.Turn the cruise control system on using the cruise control main switch (ON-OFF button).Push the cruise control main switch to -SET to begin control of vehicle speed using the cruise control system.

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[1913, 2123, 2922, 3291, 3388, 5880, 8761, 9546]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. Place the front seat assembly in the cabin. Connect the seat wire connectors under the seat. Temporarily install the front seat assembly with the 4 bolts. Connect the cable to the negative (-) battery terminal. Operate the power seat switch to move the seat to the rearmost position. Tighten the 2 bolts in the order indicated in the illustration. Operate the power seat switch to move the seat to the foremost position. Tighten the 2 bolts in the order indicated in the illustration. Move the seat track cover LH in the direction of the arrow to attach the 4 guides. Attach the 2 claws to install the seat track cover LH. INSTALL INNER SEAT TRACK BRACKET COVER LH Move the inner seat track bracket cover LH in the direction of the arrow to attach the 2 guides. Attach the 2 claws to install the inner seat track bracket cover LH. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER LH Operate the power seat switch to move the seat to the rearmost position. Move the front seat outer track bracket cover LH in the direction of the arrow to attach the 2 claws and guide. Attach the 2 claws to install the front seat outer track bracket cover LH. INSTALL FRONT SEAT INNER TRACK BRACKET COVER LH Move the front seat inner track bracket cover LH in the direction of the arrow to attach the 2 guides. Attach the 2 claws to install the front seat inner track bracket cover LH. Check the SRS warning light (See page 201506 - 201708 201708 - ). Check the power seat operation (See page ). Check the power seat operation (See page ). Wait 5 minutes or more and confirm that the seat surface becomes warm. Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side. Be careful not to damage the vehicle body. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - 202008).

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[454, 1921, 2672, 2689, 2914, 3178, 3483, 4504, 4661, 5512, 5858, 5947, 6229, 6889, 8250, 8376, 8607, 8746, 9084, 9218, 9459, 10606, 10673]

Brake

Brake

Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery. Disconnecting the low voltage connector of the inverter with converter assembly Disconnecting the low voltage connector of the HV battery Disconnecting the low voltage connector of the electric vehicle charger assembly Disconnecting the low voltage connector of the solar energy control unit To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle. After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system. After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. 201701 - 201905 201905 - 202007 202007 - If the problem symptom cannot be reproduced, performing a road test on a road on which the vehicle tends to vibrate will make it easier to reproduce the symptom. If the resolver is malfunctioning, the vehicle may not drive smoothly. When inspecting the connectors, if it is difficult to judge if a connector was disconnected, deformed or improperly secured, disconnect and reconnect the connector and then check for DTCs again. Check if the same DTC is output. If the same DTC is not output, improper connection of connectors is suspected. As a malfunction detection threshold may be exceeded when performing the vibration or heat connector inspections, make sure to perform the following inspection to check that the DTC was not stored due to the malfunction of a part. CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER) Check that the service plug grip is not installed. Disconnect the C32 inverter with converter assembly connector. Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal and wait for 2 minutes or more. Reconnect the C32 inverter with converter assembly connector. Check that the service plug grip is not installed. Disconnect the C32 inverter with converter assembly connector. Measure the resistance according to the value(s) in the table below. Reconnect the C32 inverter with converter assembly connector. GENERATOR RESOLVER CIRCUIT NORMAL (PERFORM NEXT STEP FOR REFERENCED DTC) Check the connection condition of the resolver connector and the contact pressure of each terminal. Check the terminals for deformation, and check the connector for water ingress and foreign matter. INSPECT HYBRID VEHICLE TRANSAXLE ASSEMBLY (GENERATOR RESOLVER) INSPECT HYBRID VEHICLE TRANSAXLE ASSEMBLY (GENERATOR RESOLVER) Measure the resistance according to the value(s) in the table below. A340358Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.Inspecting the high-voltage systemDisconnecting the low voltage connector of the inverter with converter assemblyDisconnecting the low voltage connector of the HV batteryDisconnecting the low voltage connector of the electric vehicle charger assemblyDisconnecting the low voltage connector of the solar energy control unitTo prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.A357588After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.A358042After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. 201701 - 201905 201905 - 202007 202007 - Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly, the electric vehicle charger assembly and the solar energy control unit.A357589C05*aWithout waiting for 10 minutes Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly, the electric vehicle charger assembly and the solar energy control unit. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - 201905 201905 - If the problem symptom cannot be reproduced, performing a road test on a road on which the vehicle tends to vibrate will make it easier to reproduce the symptom.If the resolver is malfunctioning, the vehicle may not drive smoothly.When inspecting the connectors, if it is difficult to judge if a connector was disconnected, deformed or improperly secured, disconnect and reconnect the connector and then check for DTCs again. Check if the same DTC is output. If the same DTC is not output, improper connection of connectors is suspected.As a malfunction detection threshold may be exceeded when performing the vibration or heat connector inspections, make sure to perform the following inspection to check that the DTC was not stored due to the malfunction of a part. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Turning the power switch on (IG) with the inverter with converter assembly disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. To correct the variation of the measured resistance due to temperature, use the following formula to calculate the resistance at 20°C (68°F).R20 = Rt / {1 + 0.00393 X (T - 20)}The calculation is based on the following:R20: Resistance at 20°C (68°F) (mΩ)Rt: Measured resistance (mΩ)T: Temperature when the resistance is measured (°C (°F)). To correct the variation of the measured resistance due to temperature, use the following formula to calculate the resistance at 20°C (68°F).R20 = Rt / {1 + 0.00393 X (T - 20)}The calculation is based on the following:R20: Resistance at 20°C (68°F) (mΩ)Rt: Measured resistance (mΩ)T: Temperature when the resistance is measured (°C (°F).)

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Power Source / Network

Power Source / Network

The plugin charge control ECU monitors the high-voltage wiring between the EV battery and electric vehicle charger assembly or EV battery and solar energy control ECU assembly* and detects a short circuit malfunction. The cause of this malfunction may be one of the following: Traction battery device box assembly (EV supply battery assembly) malfunction Battery computer assembly (EV supply battery assembly) malfunction Traction battery device box (EV supply battery assembly) Turn the ignition switch to ON and turn the GTS on. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Turn the ignition switch off and wait for 2 minutes or more. Connect the electric vehicle charger cable assembly, and plug-in charge the vehicle for at least 30 seconds. Disconnect the electric vehicle charger cable assembly and wait for 10 seconds or more. Turn the ignition switch to ON and turn the GTS on. Enter the following menus: Powertrain / Plug-in Control / Utility / All Readiness. If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform driving pattern again. Park the vehicle in an area where the solar radiation will be steady. Make sure no part of the solar roof is shaded If the solar roof is dirty, clean it. Turn the ignition switch off and then disconnect the cable from the negative (-) auxiliary battery terminal. Wait for 5 seconds or more, then disconnect the power source connector and then all other low voltage connectors the solar energy control ECU assembly. Wait for 30 seconds or more, then connect the low voltage connectors of the solar energy control ECU assembly except the power source connector and then connect the power source connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, wait for 5 to 10 seconds, and then turn the ignition switch off. Wait for 20 minutes and then check for DTCs to check that no DTCs have been stored. While waiting, the EV battery will be charged by the solar charging system. However, depending on certain conditions, charging may not be performed. If the SOC of the EV battery is 90% or more, the EV battery will not be charged by the solar charging system. If any of the following conditions is met, the EV battery will not be charged by the solar charging system: The EV battery is charged via an external power source. The EV battery heating system is operating. The remote air conditioning system is operating. CHECK DTC OUTPUT (EV, EV BATTERY, PLUG-IN CONTROL) P309F49 may be output as a result of the malfunction indicated by the DTCs above. The chart above is listed in inspection order of priority. Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.) GO TO DTC CHART (HYBRID CONTROL SYSTEM) GO TO DTC CHART (HYBRID BATTERY SYSTEM) GO TO DTC CHART (PLUG-IN CHARGE CONTROL SYSTEM) CHECK EV SUPPLY BATTERY ASSEMBLY (TRACTION BATTERY DEVICE BOX) CHECK EV SUPPLY BATTERY ASSEMBLY (TRACTION BATTERY DEVICE BOX) CHECK EV SUPPLY BATTERY ASSEMBLY (TRACTION BATTERY DEVICE BOX) Check that the service plug grip is not installed. Disconnect the electric vehicle charger assembly connector. Measure the resistance according to the value(s) in the table below. Disconnect the electric vehicle charger assembly connector. CHECK HARNESS AND CONNECTOR (ELECTRIC VEHICLE CHARGER ASSEMBLY - EV SUPPLY BATTERY ASSEMBLY) CHECK HARNESS AND CONNECTOR (ELECTRIC VEHICLE CHARGER ASSEMBLY - EV SUPPLY BATTERY ASSEMBLY) Check that the service plug grip is not installed. Disconnect the electric vehicle charger assembly connector. Disconnect the EV supply battery assembly connector. Measure the resistance according to the value(s) in the table below. Connect the EV supply battery assembly connector. Connect the electric vehicle charger assembly connector. CHECK EV SUPPLY BATTERY ASSEMBLY (TRACTION BATTERY DEVICE BOX) Check that the service plug grip is not installed. Disconnect the high voltage junction block assembly connector. Measure the resistance according to the value(s) in the table below. Disconnect the high voltage junction block assembly connector. CHECK HARNESS AND CONNECTOR (EV SUPPLY BATTERY ASSEMBLY - HIGH VOLTAGE JUNCTION BLOCK ASSEMBLY) Check that the service plug grip is not installed. Disconnect the high voltage junction block assembly connector. Measure the resistance according to the value(s) in the table below. Disconnect the high voltage junction block assembly connector. CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL ECU ASSEMBLY - HIGH VOLTAGE JUNCTION BLOCK ASSEMBLY) Check that the service plug grip is not installed. Disconnect the high voltage junction block assembly connector. Measure the resistance according to the value(s) in the table below. Connect the high voltage junction block assembly connector. CHECK HARNESS AND CONNECTOR (ELECTRIC VEHICLE CHARGER ASSEMBLY - HIGH VOLTAGE JUNCTION BLOCK ASSEMBLY) CHECK HARNESS AND CONNECTOR (ELECTRIC VEHICLE CHARGER ASSEMBLY - HIGH VOLTAGE JUNCTION BLOCK ASSEMBLY) Check that the service plug grip is not installed. Disconnect the electric vehicle charger assembly connector. Disconnect the high voltage junction block assembly connector. Measure the resistance according to the value(s) in the table below. Connect the high voltage junction block assembly connector. Connect the electric vehicle charger assembly connector. CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL ECU ASSEMBLY - HIGH VOLTAGE JUNCTION BLOCK ASSEMBLY) Check that the service plug grip is not installed. Disconnect the solar energy control ECU assembly connector. Disconnect the high voltage junction block assembly connector. Measure the resistance according to the value(s) in the table below. Connect the high voltage junction block assembly connector. Connect the solar energy control ECU assembly connector. CHECK HARNESS AND CONNECTOR (EV SUPPLY BATTERY ASSEMBLY - HIGH VOLTAGE JUNCTION BLOCK ASSEMBLY) Check that the service plug grip is not installed. Disconnect the high voltage junction block assembly connector. Disconnect the EV supply battery assembly connector. Measure the resistance according to the value(s) in the table below. Connect the EV supply battery assembly connector. Connect the high voltage junction block assembly connector. After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. If the judgment result shows NORMAL, the system is normal.If the judgment result shows ABNORMAL, the system has a malfunction.If the judgment result shows INCOMPLETE or N/A, perform driving pattern again. Make sure no part of the solar roof is shadedIf the solar roof is dirty, clean it. Make sure to turn the ignition switch off within 10 seconds While waiting, the EV battery will be charged by the solar charging system. However, depending on certain conditions, charging may not be performed.If the SOC of the EV battery is 90% or more, the EV battery will not be charged by the solar charging system.If any of the following conditions is met, the EV battery will not be charged by the solar charging system:The EV battery is charged via an external power source.The ignition switch is ON.The EV battery heating system is operating.The remote air conditioning system is operating. Refer to the precautions before inspecting high voltage circuit. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. P309F49 may be output as a result of the malfunction indicated by the DTCs above.The chart above is listed in inspection order of priority.Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.) Be sure to wear insulated gloves. After removing the service plug grip, do not turn the ignition switch to ON, unless instructed by the repair manual because this may cause a malfunction. Be sure not to damage or deform the terminal being inspected. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the ignition switch to ON, unless instructed by the repair manual because this may cause a malfunction. Be sure not to damage or deform the terminal being inspected. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the ignition switch to ON, unless instructed by the repair manual because this may cause a malfunction. Be sure not to damage or deform the terminal being inspected. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the ignition switch to ON, unless instructed by the repair manual because this may cause a malfunction. Be sure not to damage or deform the terminal being inspected. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the ignition switch to ON, unless instructed by the repair manual because this may cause a malfunction. Be sure not to damage or deform the terminal being inspected. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the ignition switch to ON, unless instructed by the repair manual because this may cause a malfunction. Be sure not to damage or deform the terminal being inspected. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the ignition switch to ON, unless instructed by the repair manual because this may cause a malfunction. As there is a possibility that high voltage battery charging could be performed by the solar roof, make sure to disconnect all the connectors of the solar energy control ECU assembly. Be sure not to damage or deform the terminal being inspected. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the ignition switch to ON, unless instructed by the repair manual because this may cause a malfunction. Be sure not to damage or deform the terminal being inspected.

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[74, 87, 185, 1279, 3279, 4004, 4072, 4381, 4416, 4867, 5067, 5606, 5729, 5856, 6088, 6290, 6756, 7891, 8034, 8952, 11112, 11244]

Engine / Hybrid System

Engine / Hybrid System

Turn the ignition switch to ON and wait for 20 seconds. Check for DTCs and check that no DTCs are output.

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[2265]

Suspension

Suspension

Each injector assembly has different fuel injection characteristics. In order to optimize fuel injection performance, the ECM compensates for these differences by adjusting the fuel injection duration of each injector assembly according to its compensation code. Injector compensation codes are unique, 30-digit, alphanumeric values printed on the head portion of each injector assembly. If an incorrect injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened. When an injector assembly is replaced, the injector compensation code must be input into the ECM. When the ECM is replaced, all of the existing injector compensation codes must be input into the new ECM. When only the exhaust manifold converter sub-assembly (DPF catalyst) is replaced. After replacing the exhaust manifold converter sub-assembly (DPF catalyst), clear the thermal deterioration data stored in the ECM. After replacing the ECM, input the original thermal deterioration data stored before replacement. Read the thermal deterioration data stored in the ECM before replacement, and store the data in the GTS. If the thermal deterioration data cannot be read, be sure to replace the exhaust manifold converter sub-assembly (DPF catalyst) with a new one and initialize the ECM. By performing "Pilot Quantity Learning", the injection volume for each cylinder is precisely adjusted so that the engine runs smoothly. The "Pilot Quantity Learning" information is stored in the EEPROM of the ECM. If an incorrect pilot quantity learning value is input into the ECM, the engine may rattle or engine idling may become rough. When an injector assembly is replaced, the injector compensation code must be input to the ECM, and then pilot quantity learning must be performed. When the ECM is replaced, all of the existing injector pilot quantity learning values must be input into the new ECM. ENGINE DIFFICULT TO START, ENGINE STALLING, BLACK SMOKE EMITTED, ROUGH IDLING, EXCESSIVE ENGINE VIBRATION, ENGINE KNOCKING, LACK OF POWER OR HESITATION Check if the customer problem is described below. If so, refer to the appropriate troubleshooting section. Engine is difficult to start or stalling. There is rough idling or excessive engine vibrations. There is a lack of power or hesitation. Observe the following items for safety reasons: Read the GTS's instruction books before using the GTS. Make sure that the GTS cable is not caught on the pedals, shift lever or steering wheel when driving with the GTS connected to the vehicle. When driving the vehicle for testing purposes using the GTS, two persons are required. One drives the vehicle and the other operates the GTS. When replacing the ECM and/or any other components in the following chart, perform the corresponding utility items. When the ECM and one or more other components are replaced at the same time, perform the following utility items by following the instructions shown on the GTS display, starting with the ECM.Replacement PartUtility ItemECMLearning Values Save Learning Values Write VIN Registration Engine assemblyClear Crank Time Compensation Data Input Injector Compensation Code Pilot Quantity Learning Crankshaft position sensor plateClear Crank Time Compensation Data No. 1 nitrogen oxides sensorClear A/F Sensor Compensation data Exhaust manifold converter sub-assemblyClear DPF Deterioration Data Injector assemblyInput Injector Compensation Code Pilot Quantity Learning Diesel throttle body assemblyInitialization Electric EGR control valve assemblyTurbocharger sub-assembly or turbocharger nozzle vane control actuator When the ECM must be replaced, before replacing the ECM, perform the "Learning Values Save" function using the GTS. Then after installing the new ECM, perform all of the initializations / registrations for the "Learning Values Write" function by following the instructions shown on the GTS display. Each injector assembly has different fuel injection characteristics. In order to optimize fuel injection performance, the ECM compensates for these differences by adjusting the fuel injection duration of each injector assembly according to its compensation code. Injector compensation codes are unique, 30-digit, alphanumeric values printed on the head portion of each injector assembly.If an incorrect injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened. The ECM stores the history data of DPF catalyst thermal deterioration. This data is updated continuously and is then converted to an 8-digit code and is stored in the EEPROM. If the ECM determines that replacement of the exhaust manifold converter sub-assembly (DPF catalyst) is required based on the thermal deterioration data, the DTC is stored to inform the driver. Read the thermal deterioration data stored in the ECM before replacement, and store the data in the GTS.If the thermal deterioration data cannot be read, be sure to replace the exhaust manifold converter sub-assembly (DPF catalyst) with a new one and initialize the ECM. By performing "Pilot Quantity Learning", the injection volume for each cylinder is precisely adjusted so that the engine runs smoothly. The "Pilot Quantity Learning" information is stored in the EEPROM of the ECM.If an incorrect pilot quantity learning value is input into the ECM, the engine may rattle or engine idling may become rough. Observe the following items for safety reasons:Read the GTS's instruction books before using the GTS.Make sure that the GTS cable is not caught on the pedals, shift lever or steering wheel when driving with the GTS connected to the vehicle.When driving the vehicle for testing purposes using the GTS, two persons are required. One drives the vehicle and the other operates the GTS.

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[6008, 10537]

Engine / Hybrid System

Engine / Hybrid System

Apply a light coat of gasoline to 2 new O-rings and install the O-rings to the fuel main valve. Install the fuel main valve to the fuel filter case. Connect the fuel pump wire harness connector to the fuel pump. Apply a light coat of gasoline to a new O-ring. Then install the fuel pump spacer and O-ring to the fuel pump. Attach the 5 claws to the claw holes to install the fuel pump to the fuel filter case. Attach the 3 claws to the claw holes to install the No. 1 fuel sub-tank. Attach the 3 claws to the claw holes. Install the tube part to the No. 1 fuel sub-tank. Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the No. 1 fuel sub-tank. Connect the jet pump to the No. 1 fuel sub-tank. Do not disconnect the hoses indicated in the illustration. for Automatic Transmission:Perform "Inspection After Repairs" after replacing the fuel pump. Make sure the O-rings are not cut or pinched during installation. for Automatic Transmission:Perform "Inspection After Repairs" after replacing the fuel pump.

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[1520, 2150, 2933, 3120, 3339, 3427, 3535, 3568, 4175, 4370, 4500, 4792, 5395, 5590, 5643, 5689, 6502, 7318, 7923, 10171, 10538]

Engine / Hybrid System

Engine / Hybrid System

Place a new gasket and the diesel throttle body on the intake manifold. Install a new gasket and the intake flange with the 3 nuts. Connect the manifold absolute pressure sensor connector. Connect the heater water hose with the bolt. Install the intake pipe with the 2 bolts and tighten the hose clamp. INSTALL RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY

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[826, 5551, 6843, 6992, 7045, 8127]

Engine / Hybrid System

Engine / Hybrid System

Be sure to read Precaution thoroughly before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 90 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. After the power switch is turned off, the navigation receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. When the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal, open and close the fuel lid before turning the power switch on (IG) (for w/ Canister Pump Module). Lumbar support adjuster assembly is available only on the driver side. Use the same procedure for RHD and LHD vehicles. The following procedure is for LHD vehicles. REMOVE FRONT SEAT INNER CUSHION SHIELD LH REMOVE SEPARATE TYPE FRONT SEATBACK COVER WITH PAD Disengage the 2 claws to remove the 2 front seatback edge protectors from the front seatback frame sub-assembly. Remove the lumbar support adjuster assembly LH from the front seatback frame sub-assembly as shown in the illustration. Be sure to read Precaution thoroughly before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 90 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.After the power switch is turned off, the navigation receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.When the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal, open and close the fuel lid before turning the power switch on (IG) (for w/ Canister Pump Module). Lumbar support adjuster assembly is available only on the driver side.Use the same procedure for RHD and LHD vehicles.The following procedure is for LHD vehicles.

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[657, 1759, 2274, 3582, 3803, 3868, 4595, 5708, 6485, 7303, 7442, 8183, 8689, 9516, 9521, 10588]

Brake

Brake

The airbag ECU assembly detects a line short in the front side squib LH circuit for 2 seconds during the primary check. Front side squib LH (front seat airbag assembly LH) malfunction Front side squib LH (Front seat airbag assembly LH) After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the front seat airbag assembly LH and airbag ECU assembly. Disconnect the connectors from the front seat airbag assembly LH and airbag ECU assembly. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanism of the wire harness connector are not deformed or damaged. Connect the connector to the airbag ECU assembly. Connect the red wire side of SST (resistance 2.1 Ω) to connector C. Do not forcibly insert SST into the terminals of the connector when connecting it. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. Disconnect the connector from the airbag ECU assembly. Check for a short in the circuit. Release the activation prevention mechanism built into connector B. Measure the resistance according to the value(s) in the table below. Restore the released activation prevention mechanism of connector B to the original condition. Connect the connectors to the front seat airbag assembly LH and airbag ECU assembly. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Never connect a tester to the front seat airbag assembly LH for measurement, as this may lead to a serious injury due to airbag deployment. Do not forcibly insert SST into the terminals of the connector when connecting it.Insert SST straight into the terminals of the connector. Codes other than DTC B00201A may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Codes other than DTC B00201A may be output at this time, but they are not related to this check. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List.

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Vehicle Interior

Vehicle Interior

Replace the yaw rate and acceleration sensor (airbag sensor assembly) (See page 201506 - 202008 202008 - ). When replacing the yaw rate and acceleration sensor (airbag sensor assembly), perform calibration (See page ). When DTC U0123, U0124 and/or U0126 is output together with DTC C1419 and/or C1435, inspect and repair the trouble areas indicated by DTC U0123, U0124 and/or U0126 first (See page ). Check the yaw rate and acceleration sensor signal after replacement (See page ).

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[1, 4508, 4721, 5019, 5436, 5526, 5686, 7172, 7256, 9550, 11038, 11146]

Engine / Hybrid System

Engine / Hybrid System

If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before operation history has been read out and saved, the operation history information could be lost. The function "Read operation history" uses the current system time setting inside the GTS and the time counter inside the controlling ECU to calculate the timings shown in the operation history. For this reason, before reading out the operation history, first make sure that the GTS system clock is accurately set to the current time. Enter the following menus: Body Electrical / Main Body / Utility / Operation History. Following the instructions on the screen, save the operation history. If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before operation history has been read out and saved, the operation history information could be lost.The function "Read operation history" uses the current system time setting inside the GTS and the time counter inside the controlling ECU to calculate the timings shown in the operation history. For this reason, before reading out the operation history, first make sure that the GTS system clock is accurately set to the current time. Operation history: The main body ECU (multiplex network body ECU) records the power door lock control system operation history, which can be read out using the GTS. Some items are not displayed depending on the type of vehicle.

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[1456, 2175, 2967, 3053, 6158, 8736, 9990, 10357]

Vehicle Interior

Vehicle Interior

Enter the following menus: Body Electrical / Main Body / Data List. Read the Data List according to the display on the GTS. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. The details of each value of the Range are as follows:Display ValueConditionControl ConditionDiagnostic NoteUndetecAutomatic high beam sensor being initializedControl suspended (low beam headlights illuminated)-CAM NAAutomatic high beam sensor temporarily disabled due to high temperature, unclear image (due to dirt, fog, etc.), etc.Control suspended (previous beam setting maintained)-No sensNo lights detectedHigh beam headlights illuminatedOnly when vehicle speed within operation speed rangeHlightHeadlights of oncoming vehicle, etc. detectedLow beam headlights illuminatedOnly when vehicle speed within operation speed rangeTaillgtTaillights preceding vehicle, etc. detectedLow beam headlights illuminatedOnly when vehicle speed within operation speed rangeSpeedNo lights detected and vehicle speed below operation speedLow beam headlights illuminated-DaytimeBright light detectedLow beam headlights illuminated-VillageStreetlights, etc. detectedLow beam headlights illuminatedOnly when vehicle speed within operation speed rangeDelayChanging between low beams and high beamsChanging between low beams and high beamsOnly when vehicle speed within operation speed rangeSAE ModNot applicable--MalfuncAim LmtUndefinLIN Err

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Vehicle Interior

Vehicle Interior

After the ignition switch is turned off, the navigation system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 3 minutes before disconnecting the cable from the negative (-) battery terminal. When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal. If the front seat airbag assembly has been deployed, replace the front seat airbag assembly, front seatback frame sub-assembly, separate type front seatback pad and separate type front seatback cover with the necessary parts in accordance with the extent of the collision damage. Learning completes when vehicle is operated normally Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. Use the same procedure for the driver side and front passenger side. The procedure listed below is for the driver side. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL REMOVE FRONT OUTER SEAT TRACK BRACKET COVER REMOVE FRONT INNER SEAT TRACK BRACKET COVER REMOVE REAR OUTER SEAT TRACK BRACKET COVER REMOVE REAR INNER SEAT TRACK BRACKET COVER Using a T50 "TORX" socket wrench, remove the 2 bolts on the rear side of the front seat assembly. Operate the seat track adjusting handle to move the front seat assembly to the rearmost position. Using a T50 "TORX" socket wrench, remove the 2 bolts on the front side of the front seat assembly. Operate the seat track adjusting handle to move the front seat assembly to the center position. Operate the reclining adjuster release handle and move the seatback to the upright position. Disconnect the front seat airbag assembly connector under the front seat assembly. Remove the front seat assembly as shown in the illustration. 2 or more people are required when carrying the front seat assembly out of the vehicle. Be careful not to damage the front seat assembly, body exterior or body interior. Wear protective gloves. Sharp areas on the parts may injure your hands.B543257 After the ignition switch is turned off, the navigation system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 3 minutes before disconnecting the cable from the negative (-) battery terminal.When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.If the front seat airbag assembly has been deployed, replace the front seat airbag assembly, front seatback frame sub-assembly, separate type front seatback pad and separate type front seatback cover with the necessary parts in accordance with the extent of the collision damage. When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkFront Camera SystemDrive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.Adaptive High Beam SystemLearning completes when vehicle is operated normallyEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkPower door lock control systemBack door openerPerform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.Power back door systemFully close the back door by hand.Initialization is not necessary if the above procedures are performed while the back door is closed.Air conditioning systemAfter the ignition switch is turned to ON, the servo motor standard position is recognized.-Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.Use the same procedure for the driver side and front passenger side.The procedure listed below is for the driver side. Initialization is not necessary if the above procedures are performed while the back door is closed. Be sure to read Precaution thoroughly before servicing. B394719 After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting any airbag connector, take care not to damage the airbag wire harness. Refer to How to Connect or Disconnect Airbag Connector: 2 or more people are required when carrying the front seat assembly out of the vehicle.Protect the front seat leg.Be careful not to damage the front seat assembly, body exterior or body interior.

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Vehicle Interior

Vehicle Interior

The vehicle is transported by a ferry, trailer or train. The vehicle is parked in a multi-story parking facility. The vehicle is washed by an automatic car wash. The vehicle is jacked up for a tire or wheel change. An earthquake occurs or the road subsides. Goods such as skis or snowboards are loaded or unloaded. Inspect the fuses for circuits related to this system before performing the following procedure. If the main body ECU (multiplex network body ECU) is replaced, refer to the Service Bulletin. READ VALUE USING GTS (COMMUNICATION INTRUSION SENSOR 1) According to the display on the GTS, read the Data List. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE CHECK HARNESS AND CONNECTOR (MAIN BODY ECU [MULTIPLEX NETWORK BODY ECU] - ROOF HEADLINING TRIM CENTER) CHECK HARNESS AND CONNECTOR (MAIN BODY ECU [MULTIPLEX NETWORK BODY ECU] - ROOF HEADLINING TRIM CENTER) Disconnect the F9 main body ECU (multiplex network body ECU) connector. Disconnect the N14 roof headlining trim center connector. Disconnect the N15*1 or N16*2 rain sensor connector.*3 Measure the resistance according to the value(s) in the table below. Remove the theft warning ultrasonic and tilt sensor from the roof headlining trim center. Measure the resistance according to the value(s) in the table below. REPLACE TILT SENSOR (THEFT WARNING ULTRASONIC AND TILT SENSOR) REPLACE TILT SENSOR (THEFT WARNING ULTRASONIC AND TILT SENSOR) Replace the intrusion sensor (Theft warning ultrasonic and tilt sensor). According to the display on the GTS, read the Data List. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) In the following situations, the tilt sensor (theft warning ultrasonic and tilt sensor) may operate and cause the theft deterrent system to operate even when the sensor is normal.The vehicle is transported by a ferry, trailer or train.The vehicle is parked in a multi-story parking facility.The vehicle is washed by an automatic car wash.A tire blows out.The vehicle is jacked up for a tire or wheel change.An earthquake occurs or the road subsides.Goods such as skis or snowboards are loaded or unloaded. Inspect the fuses for circuits related to this system before performing the following procedure.If the main body ECU (multiplex network body ECU) is replaced, refer to the Service Bulletin.

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[1023]

Vehicle Exterior

Vehicle Exterior

Perform yaw rate and acceleration sensor zero point calibration. Brake warning light / yellow (minor malfunction) illuminates Use the same procedure for the RH side and LH side. The following procedure is for the LH side. REMOVE REAR FLOOR SIDE MEMBER COVER LH (for LH Side) REMOVE NO. 1 FLOOR UNDER COVER ASSEMBLY (for RH Side) REMOVE REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (for LH Side) Place matchmarks on the No. 2 camber adjust cam, rear suspension toe adjust cam sub-assembly and rear suspension member sub-assembly. Loosen the nut (rear suspension member sub-assembly side) of the rear No. 2 suspension arm assembly. Using a jack and a wooden block, support the rear No. 2 suspension arm assembly. When jacking up the rear No. 2 suspension arm assembly, be sure to jack it up slowly. Make sure to perform this operation with the vehicle kept as low as possible. Remove the bolt and nut, and separate the rear No. 2 suspension arm assembly from the rear axle carrier sub-assembly. Slowly lower the rear No. 2 suspension arm assembly, and then remove the rear coil spring. Remove the rear upper coil spring insulator from the vehicle. Remove the rear lower coil spring insulator from the rear No. 2 suspension arm assembly. Use the same procedure for the RH side and LH side.The following procedure is for the LH side. Hold the rear suspension toe adjust cam sub-assembly while rotating the nut. When jacking up the rear No. 2 suspension arm assembly, be sure to jack it up slowly.Make sure to perform this operation with the vehicle kept as low as possible. Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

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[5274, 6784, 9542]

Suspension

Suspension

Enter the following menus: Powertrain / Engine and ECT / Data List. According to the display on the GTS, read the Data List. If value -40°C (-40°F): sensor circuit open If value 140°C (284°F): sensor circuit shorted ON: Shift lever in P or N OFF: Shift lever not in P or N ON: Shift lever in P or N OFF: Shift lever not in P or N Lock-up on (after warming up the engine): Value from transmission revolution sensor (NT) equal to engine speed Lock-up off (idling with shift lever in N): Value from transmission revolution sensor (NT) nearly equal to engine speed ON: Shift lever in P or N OFF: Shift lever not in P or N ON: Shift lever held in "+" (up-shift) OFF: Shift lever not held in "+" (up-shift) ON: "+" shift paddle operated and held (up-shift) (w/ Shift Paddle Switch) OFF: "+" shift paddle not operated (up-shift) (w/ Shift Paddle Switch) ON: Shift lever held in "-" (down-shift) OFF: Shift lever not held in "-" (down-shift) ON: "-" shift paddle operated and held (down-shift) (w/ Shift Paddle Switch) OFF: "-" shift paddle not operated (down-shift) (w/ Shift Paddle Switch) ON: Shift lever in S, "+" or "-" OFF: Shift lever not in S, "+" or "-" ON: Shift lever in D, S, "+" or "-" OFF: Shift lever not in D, S, "+" or "-" Equal to ambient temperature when cold soak Equal to ambient temperature when cold soak OFF: Shift solenoid valve SLT not operating OFF: Shift solenoid valve SLU not operating OFF: Shift solenoid valve SL not operating Enter the following menus: Powertrain / Engine and ECT / Active Test. According to the display on the GTS, perform the Active Test. The "Activate the Solenoid (SLT)" Active Test is performed to allow confirmation that the line pressure changes. The line pressure changes are confirmed using the same SST that is used for the Hydraulic Test (See page ). Vehicle speed: 70 km/h (44 mph) or more Throttle valve opening angle: Less than 20% Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. When the failure still occurs even after adjusting these parts, See page . When the failure still occurs even after adjusting these parts, See page . When the failure still occurs even after adjusting these parts, See page . When the failure still occurs even after adjusting these parts, See page . When the failure still occurs even after adjusting these parts, See page . Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests. ON: No action (normal operation)OFF: Line pressure up (When the Active Test of "Activate the Solenoid (SLT)" is performed, the ECM commands the shift solenoid valve SLT to turn off). Note that the pressure readings for the Active Test and Hydraulic Test are different.

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[450, 3253, 3749, 5128, 6788, 6810, 8708]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for the RH side and LH side. The following procedure is for the LH side. INSTALL REAR TURN SIGNAL LIGHT LENS AND BODY INSTALL REAR FOG LIGHT GASKET (w/ Rear Fog Light) Install a new rear fog light gasket. INSTALL REAR FOG LIGHT LED (w/ Rear Fog Light) Turn the rear fog light LED as shown in the illustration to temporarily install it. Using a T20 "TORX" socket wrench, install the rear fog light LED with the screw. Install the back-up light bulb to the back-up light socket. Turn the back-up light socket with the back-up light bulb as shown in the illustration to install them as a unit. Use the same procedure for the RH side and LH side.The following procedure is for the LH side.

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[60, 1569, 1789, 1990, 3403, 6610, 10415]

Vehicle Exterior

Vehicle Exterior

If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before vehicle control history has been read out and saved, the vehicle control history information could be lost. The function "Read vehicle control history" uses the current system time setting inside the GTS and the time counter inside the controlling ECU to calculate the timings shown in the vehicle control history. For this reason, before reading out the vehicle control history, first make sure that the GTS system clock is accurately set to the current time. The time counter in the control ECU may deviate by up to +/- 10% due to the characteristics of the time counter. The time counter in the control ECU is reset approximately 34 days before the "Current" value due to the characteristics of the time counter. Therefore, the time information stored before the 34th day may not be accurately displayed. Read the Vehicle Control History (RoB) according to the display on the GTS. Following the instructions on the screen, save the vehicle control history. If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before vehicle control history has been read out and saved, the vehicle control history information could be lost.The function "Read vehicle control history" uses the current system time setting inside the GTS and the time counter inside the controlling ECU to calculate the timings shown in the vehicle control history. For this reason, before reading out the vehicle control history, first make sure that the GTS system clock is accurately set to the current time.The time counter in the control ECU may deviate by up to +/- 10% due to the characteristics of the time counter.The time counter in the control ECU is reset approximately 34 days before the "Current" value due to the characteristics of the time counter. Therefore, the time information stored before the 34th day may not be accurately displayed. vehicle control history: The main body ECU (multiplex network body ECU) records the power door lock control system vehicle control history, which can be read out using the GTS. Some items are not displayed depending on the type of vehicle. Some items are not displayed depending on the type of vehicle.

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[1456, 2175, 8736, 9859, 10357]

Vehicle Interior

Vehicle Interior

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. REMOVE FRONT OUTER SEAT TRACK BRACKET COVER RH REMOVE FRONT INNER SEAT TRACK BRACKET COVER RH REMOVE INNER SEAT TRACK BRACKET COVER RH REMOVE FRONT SEAT LAP OUTER BELT SUB-ASSEMBLY Remove the bolt and disconnect the front seat lap outer belt sub-assembly from the floor. Operate the seat track adjusting handle and move the seat to the rearmost position. Disconnect the connector and detach the wire harness clamp from under the seat. Tilt the front seat assembly RH backward while being careful not to damage the vehicle interior or wire harnesses with the seat frame. Pass the front seat lap outer belt sub-assembly through the band of the front seat inner belt assembly RH and remove it by pulling it up through the seat. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles. In order to perform work under the seat, it is not necessary to remove the seat from the cabin. Simply tilt the seat backward.

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[1512, 1907, 2077, 2689, 3178, 5327, 5799, 5873, 6301, 6378, 6848, 7114, 7784, 7851, 8223, 8376, 8466, 8551, 9057, 9215, 9339, 9784, 10606, 10719]

Brake

Brake

Use the following procedure to troubleshoot the my settings system. READ AND SAVE VEHICLE CONTROL HISTORY (ROB) READ AND SAVE VEHICLE CONTROL HISTORY (ROB) If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before vehicle control history (RoB) has been read and saved, the vehicle control history (RoB) information could be lost. The vehicle control history (RoB) function uses the current system time of the GTS and the time counter inside the controlling ECU to calculate the times shown in the vehicle control history (RoB). For this reason, before reading the vehicle control history (RoB), first make sure that the GTS system clock is accurately set to the current time. Read and save vehicle control history (RoB) using the GTS. Measure the auxiliary battery voltage with the ignition switch off. If the voltage is below 11 V, recharge or replace the auxiliary battery before proceeding to the next step. Use the GTS to check if the CAN communication system is functioning normally. CHECK ENTRY AND START SYSTEM (for Entry Function) CHECK ENTRY AND START SYSTEM (for Entry Function) Check the smart access system with push-button start (for Entry Function). GO TO ENTRY AND START SYSTEM (for Entry Function) Use the following procedure to troubleshoot the my settings system. Use the GTS. If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before vehicle control history (RoB) has been read and saved, the vehicle control history (RoB) information could be lost.The vehicle control history (RoB) function uses the current system time of the GTS and the time counter inside the controlling ECU to calculate the times shown in the vehicle control history (RoB). For this reason, before reading the vehicle control history (RoB), first make sure that the GTS system clock is accurately set to the current time.

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[2175, 10357]

Vehicle Interior

Vehicle Interior

Target Motor/Generator Cooling Oil Pump Motor Duty Motor/Generator Cooling Oil Pump Motor Power Relay Request Turn the power switch on (IG) and turn the GTS on. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Turn the power switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Hybrid Control / Active Test / Control the Motor/Generator Cooling Oil Pump. According to the display on the GTS, perform the Active Test and set the duty to 90 %. According to the display on the GTS, read the Data List and check that the value of "Motor/Generator Cooling Oil Pump Motor Revolution" is between 500 rpm and 7000 rpm. CHECK HARNESS AND CONNECTOR (L TERMINAL VOLTAGE) Disconnect the A30 oil pump with motor assembly connector. Measure the voltage according to the value(s) in the table below. Reconnect the A30 oil pump with motor assembly connector. CHECK HARNESS AND CONNECTOR (OIL PUMP WITH MOTOR ASSEMBLY - OIL PMP RELAY) CHECK HARNESS AND CONNECTOR (OIL PUMP WITH MOTOR ASSEMBLY - OIL PMP RELAY) Disconnect the A30 oil pump with motor assembly connector. Remove the OIL PMP relay from the No. 2 relay block assembly. Measure the voltage according to the value(s) in the table below. Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged. Turning the power switch on (IG) with the oil pump with motor assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection. Reconnect the A30 oil pump with motor assembly connector. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PMP RELAY) CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PMP RELAY) Disconnect the A41 hybrid vehicle control ECU connector. Remove the OIL PMP relay from the No. 2 relay block assembly. Measure the voltage according to the value(s) in the table below. Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged. Turning the power switch on (IG) with the hybrid vehicle control ECU assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection. Reconnect the A41 hybrid vehicle control ECU connector. The oil pump with motor assembly cannot be activated only with the OIL PMP relay on. It is activated after receiving the command signals (OPM1) from the hybrid vehicle control ECU. After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. The Active Test cannot be performed if the duty ratio is set to 50 % or lower or 95 % or higher, or if the ambient temperature is -10 °C (14 °F) or lower. Turning the power switch on (IG) with the oil pump with motor assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection. Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged.Turning the power switch on (IG) with the oil pump with motor assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection. Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged.Turning the power switch on (IG) with the hybrid vehicle control ECU assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

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[4473, 5572, 7757]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. REMOVE REAR SEAT LOWER CUSHION HINGE COVER LH Detach the 3 claws and remove the cover. REMOVE REAR SEAT LOWER CUSHION HINGE COVER RH Detach the 2 claws and guide and remove the cover. REMOVE REAR NO. 1 SEAT CUSHION MOULDING Using a clip remover, remove the 2 clips. Detach the 2 claws and 4 guides and remove the moulding. Using a clip remover, remove the 2 clips and open the under part of the seat cushion cover. Detach the 2 hooks and remove the seat cushion cover with pad. REMOVE NO. 3 SEAT CUSHION COVER SUB-ASSEMBLY LH Remove the hog rings and seat cushion cover. REMOVE REAR SEAT CUSHION INNER EDGE PROTECTOR LH Cut off the tack pins and remove the edge protector from the seat cushion pad. REMOVE REAR NO. 2 SEAT CUSHION MOULDING Detach the 2 claws and remove the moulding. REMOVE NO. 2 SEAT CUSHION FRAME SUB-ASSEMBLY LH Operate the rear No. 2 seat lock control lever and retract the seat cushion frame. Using a T40 "TORX" socket wrench, remove the 4 "TORX" bolts and remove the seat cushion frame. Detach the 2 claws and 4 guides and remove the 3rd seat link. REMOVE REAR NO. 2 SEAT LOCK CONTROL LEVER SUB-ASSEMBLY LH Twist the cable end in the direction indicated by the arrow and disconnect the cable. Detach the 2 guides and remove the lever. Detach the 3 hooks and 5 clips and remove the cover. REMOVE REAR NO. 3 SEAT LEG COVER LH Detach the 2 claws and remove the cover. REMOVE REAR NO. 2 SEAT INNER BELT ASSEMBLY LH REMOVE REAR SEAT CUSHION INNER HINGE COVER LH Detach the guide and remove the cover. REMOVE REAR SEAT CUSHION INNER HINGE COVER RH Detach the guide and remove the cover. REMOVE REAR SEAT LOCK CONTROL CABLE LH Twist the cable end in the direction indicated by the arrow and remove the cable. REMOVE REAR NO. 1 SEATBACK LOCK STRIKER COVER Using a screwdriver, detach the claw and guide and remove the cover. REMOVE REAR SEAT LOCK CONTROL LEVER SUB-ASSEMBLY LH Detach the guide and remove the lever. Twist the cable end in the direction indicated by the arrow and disconnect the cable. Using a screwdriver, detach the 2 claws and open the cover. REMOVE REAR NO. 2 SEATBACK LOCK STRIKER COVER Using a screwdriver, detach the claw and guide and remove the cover. REMOVE REAR SEAT LOCK RELEASE LEVER ASSEMBLY Detach the hook and remove the lever. Twist the 2 cable ends in the direction indicated by the arrow and disconnect the 2 cables. Detach the 7 clips and remove the board. REMOVE REAR NO. 2 SEAT HEADREST SUPPORT ASSEMBLY Detach the 4 claws and remove the 2 headrest supports. Detach the hooks and remove the seatback cover with pad. REMOVE REAR NO. 3 SEATBACK COVER SUB-ASSEMBLY LH Remove the hog rings and seatback cover. REMOVE REAR NO. 2 SEATBACK EDGE PROTECTOR Cut off the tack pins and remove the protector from the seatback pad. Detach the 2 claws and remove the cover. REMOVE REAR NO. 3 SEAT INNER RECLINING COVER LH Detach the 4 claws and remove the cover. REMOVE REAR NO. 3 SEAT OUTER RECLINING COVER LH Detach the guide and 2 claws and remove the cover. REMOVE REAR NO. 2 SEAT INNER RECLINING COVER LH Detach the 5 claws and remove the cover. REMOVE REAR NO. 2 SEAT OUTER RECLINING COVER LH Detach the guide and 2 claws and remove the cover. REMOVE FOLD SEAT LOCK CONTROL CABLE SUB-ASSEMBLY Remove the clamp labeled B and detach the 2 labeled clamps A. Twist the cable end in the direction indicated by the arrow and remove the cable. Twist the cable end in the direction indicated by the arrow and remove the cable. REMOVE NO. 3 SEATBACK FRAME SUB-ASSEMBLY LH Using a T45 "TORX" socket wrench, remove the 4 "TORX" bolts and frame. REMOVE WIRING HARNESS CONNECTOR (w/ Seat Belt Warning System) Detach the claw and remove the wiring harness connector. REMOVE REAR NO.2 SEAT WIRE LH (w/ Seat Belt Warning System) Detach the wire harness clamp and remove the rear No. 2 seat wire LH. REMOVE NO. 3 SEAT LEG ASSEMBLY LH Remove the 4 clips and seat cushion under carpet LH from the No. 3 seat leg. REMOVE NO. 2 SEAT LEG ASSEMBLY (for RH Side) Remove the 4 clips and seat cushion under carpet RH from the No. 2 seat leg. Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side. Tape the screwdriver tip before use. Tape the screwdriver tip before use. Tape the screwdriver tip before use.

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[99, 392, 488, 918, 955, 1332, 1512, 1516, 1907, 2077, 2689, 2765, 2979, 2993, 3178, 3270, 3748, 4125, 4640, 5327, 5848, 5873, 7623, 7784, 7851, 8223, 8466, 8714, 9057, 9215]

Vehicle Interior

Vehicle Interior

Before performing any of the following operations, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip. Disconnecting the low voltage connector of the inverter with converter assembly. Disconnecting the low voltage connector of the HV battery. Disconnecting the low voltage connector of the electric vehicle charger assembly. Disconnecting the low voltage connector of the solar energy control unit. To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle. After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system. After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. 201701 - 201905 201905 - 202007 202007 - CHECK SOLAR ENERGY CONTROL UNIT (AMD TERMINAL VOLTAGE) CHECK SOLAR ENERGY CONTROL UNIT (AMD TERMINAL VOLTAGE) Check that the service plug grip is not installed. Remove the rear seat cushion assembly LH. Disconnect the N73 solar energy control unit connector. Disconnect the N71 and N72 solar energy control unit connectors. Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. Reconnect the N71 and N72 solar energy control unit connectors. Reconnect the N73 solar energy control unit connector. Install the rear seat cushion assembly LH. CHECK SOLAR ENERGY CONTROL UNIT (VSOP TERMINAL VOLTAGE) CHECK SOLAR ENERGY CONTROL UNIT (VSOP TERMINAL VOLTAGE) Park the vehicle in an area where the solar radiation will be steady. Ensure that the following vehicle conditions are met. Make sure no part of the solar roof is shaded. If the solar roof is dirty, clean it. Disconnect the cable from the negative (-) auxiliary battery terminal. 201701 - 201905 201905 - 202007 202007 - Remove the rear seat cushion assembly LH. Disconnect the N73 solar energy control unit connector. Disconnect the N71 and N72 solar energy control unit connectors. Measure the voltage according to the value(s) in the table below. Reconnect the N71 and N72 solar energy control unit connectors. Reconnect the N73 solar energy control unit connector. Install the rear seat cushion assembly LH. Connect the cable to the negative (-) auxiliary battery terminal. CHECK SOLAR ENERGY CONTROL UNIT (VBS TERMINAL VOLTAGE) CHECK CONNECTOR CONNECTION CONDITION (NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY CONNECTOR) CHECK SOLAR ENERGY CONTROL UNIT (VBS TERMINAL VOLTAGE) Check that the service plug grip is not installed. Remove the rear seat cushion assembly LH. Disconnect the N73 solar energy control unit connector. Disconnect the N71 and N72 solar energy control unit connectors. Measure the voltage according to the value(s) in the table below. Reconnect the N71 and N72 solar energy control unit connectors. Reconnect the N73 solar energy control unit connector. Install the rear seat cushion assembly LH. CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL UNIT - SOLAR BATTERY) Remove the AMD2 fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL UNIT - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY) CHECK CONNECTOR CONNECTION CONDITION (NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY CONNECTOR) 201701 - 201905 201905 - 202007 202007 - Check the connection condition of the No. 1 roof window glass sub-assembly connector and the contact pressure of each terminal. Check the terminals for deformation, and check the connector for water ingress and foreign matter. CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL UNIT - NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY) CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL UNIT - NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY) 201701 - 201905 201905 - 202007 202007 - Disconnect the N69 No. 1 roof window glass sub-assembly connector. Check that the service plug grip is not installed. Remove the rear seat cushion assembly LH. Disconnect the N73 solar energy control unit connector. Disconnect the N71 and N72 solar energy control unit connectors. Measure the resistance according to the value(s) in the table below. Reconnect the N71 and N72 solar energy control unit connectors. Reconnect the N73 solar energy control unit connector. Install the rear seat cushion assembly LH. Reconnect the N69 No. 1 roof window glass sub-assembly connector. CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL UNIT - SOLAR BATTERY) Check that the service plug grip is not installed. Remove the rear seat cushion assembly LH. Disconnect the N73 solar energy control unit connector. Disconnect the N71 and N72 solar energy control unit connectors. Remove the No. 1 solar battery shield panel. 201701 - 201905 201905 - 202007 202007 - Measure the resistance according to the value(s) in the table below. Install the No. 1 solar battery shield panel. Reconnect the N71 and N72 solar energy control unit connectors. Reconnect the N73 solar energy control unit connector. Install the rear seat cushion assembly LH. CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL UNIT - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY) Check that the service plug grip is not installed. Remove the EV charger duct. (for Type A) 201701 - 201905 201905 - 202007 202007 - Disconnect the N75 electric vehicle charger assembly connector. Remove the rear seat cushion assembly LH. Disconnect the N73 solar energy control unit connector. Disconnect the N71 and N72 solar energy control unit connectors. Remove the AMD2 fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Measure the resistance according to the value(s) in the table below. Reconnect the N71 and N72 solar energy control unit connectors. Reconnect the N73 solar energy control unit connector. Install the rear seat cushion assembly LH. Reconnect the N75 electric vehicle charger assembly connector. Install the EV charger duct. (for Type A) Before performing any of the following operations, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip.A340358Inspecting the high-voltage system.Disconnecting the low voltage connector of the inverter with converter assembly.Disconnecting the low voltage connector of the HV battery.Disconnecting the low voltage connector of the electric vehicle charger assembly.Disconnecting the low voltage connector of the solar energy control unit.To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.A357588After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.A358042After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.A357589C02*aWithout waiting for 10 minutes 201701 - 201905 201905 - 202007 202007 - Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly. Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - 201905 201905 - Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Be sure to wear insulated gloves. Make sure no part of the solar roof is shaded.If the solar roof is dirty, clean it. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

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Power Source / Network

Power Source / Network

"PPS" is indicated on the "Communication Bus Check" screen of the GTS. Communication system DTCs (DTCs that start with U) that are output correspond to "Power Steering ECU Communication Stop Mode" in "DTC Combination Table" Power steering ECU assembly CAN branch wire or connector Power source circuit of power steering ECU assembly Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key, switches or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. Inspect the fuses for circuits related to this system before performing the following procedure. DTC check procedure: Turn the ignition switch to ON, wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more. After the repair, perform CAN Bus Check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. Operating the ignition switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation. Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction. CHECK FOR OPEN IN CAN BUS WIRE (POWER STEERING ECU BRANCH WIRE) Disconnect the cable from the negative (-) battery terminal. Disconnect the power steering ECU assembly connector. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT) REPAIR OR REPLACE CAN BUS BRANCH WIRE OR CONNECTOR CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT) Measure the resistance according to the value(s) in the table below. Reconnect the cable to the negative (-) battery terminal. Measure the voltage according to the value(s) in the table below. REPAIR OR REPLACE HARNESS OR CONNECTOR (POWER SOURCE CIRCUIT) When performing the confirmation driving pattern, obey all speed limits and traffic laws. Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key, switches or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. Inspect the fuses for circuits related to this system before performing the following procedure.DTC check procedure: Turn the ignition switch to ON, wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.After the repair, perform CAN Bus Check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. 201708 - 201806 201806 - Operating the ignition switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation.Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. 201708 - 201806 201806 -

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Audio / Visual / Telematics

Audio / Visual / Telematics

Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery. Disconnecting the low voltage connector of the inverter with converter assembly Disconnecting the low voltage connector of the HV battery Disconnecting the low voltage connector of the electric vehicle charger assembly Disconnecting the low voltage connector of the solar energy control unit To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle. After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system. After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. Enter the following menus: Powertrain / Plug-in Control / Utility / Vehicle Control History (RoB). Enter the following menus: Powertrain / Hybrid Control / Utility / Vehicle Control History (RoB). READ VALUE USING GTS (CHARGING INDICATOR LIGHTING REQUEST) READ VALUE USING GTS (CHARGING INDICATOR LIGHTING REQUEST) Enter the following menus: Powertrain / Plug-in Control / Data List / Charging Indicator lighting Request. Using the electric vehicle charger cable assembly, plug-in charge the vehicle. Read the value displayed on the GTS. Disconnect the electric vehicle charger cable assembly. GO TO "PLUG-IN CHARGING DOES NOT START" INSPECT EV CHARGER LID INDICATOR ASSEMBLY (CHARGING INDICATOR LIGHT) INSPECT EV CHARGER LID INDICATOR ASSEMBLY (CHARGING INDICATOR LIGHT) Remove the EV charger lid indicator assembly (charging indicator light). Measure the resistance according to the value(s) in the table below. Install the EV charger lid indicator assembly (charging indicator light). CHECK HARNESS AND CONNECTOR (ELECTRIC VEHICLE CHARGER ASSEMBLY - EV CHARGER LID INDICATOR ASSEMBLY (CHARGING INDICATOR LIGHT)) CHECK HARNESS AND CONNECTOR (ELECTRIC VEHICLE CHARGER ASSEMBLY - EV CHARGER LID INDICATOR ASSEMBLY (CHARGING INDICATOR LIGHT)) Check that the service plug grip is not installed. Remove the EV charger duct. (for Type A) Disconnect the N74 electric vehicle charger assembly connector. Disconnect the N60 EV charger lid indicator assembly (charging indicator light) connector. Measure the resistance according to the value(s) in the table below. Reconnect the N60 EV charger lid indicator assembly (charging indicator light) connector. Reconnect the N74 electric vehicle charger assembly connector. Install the EV charger duct. (for Type A) Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.A340358Inspecting the high-voltage systemDisconnecting the low voltage connector of the inverter with converter assemblyDisconnecting the low voltage connector of the HV batteryDisconnecting the low voltage connector of the electric vehicle charger assemblyDisconnecting the low voltage connector of the solar energy control unitTo prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.A357588After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.A358042After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly and the electric vehicle charger assembly.A357589C05*aWithout waiting for 10 minutes Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly and the electric vehicle charger assembly. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - 201905 Charge Indicator Light StatusCharging indicator lightVehicle ConditionConditionIlluminateNot illuminateIlluminatedAlways-During plug-in chargingBlinking 1200 ms200 msCharging malfunctionBlinking 21000 ms1000 msForced charging control can be performedWhen charging does not start, the indicator does not illuminate.(Charging does not start when the vehicle is fully charged, the charging equipment does not supply power, etc.) Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

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Power Source / Network

Power Source / Network

Check if any optional components that may decrease reception capacity, such as sunshade film or a telephone antenna, are installed. REMOVE OPTIONAL COMPONENTS AND CHECK AGAIN (SEE NOTICE ABOVE) INSPECT WINDSHIELD GLASS (WINDOW GLASS ANTENNA WIRE) INSPECT WINDSHIELD GLASS (WINDOW GLASS ANTENNA WIRE) Inspect the windshield glass (window glass antenna wire) (See page ). Remove the antenna connector from the radio and display assembly. Turn the ignition switch to ACC with the radio and display assembly connector connected. Turn on the radio and turn into AM mode. Place a screwdriver, thin wire or other metal object on the radio and display receiver assembly antenna jack and check that noise can be heard from the speakers. CHECK HARNESS AND CONNECTOR (RADIO AND DISPLAY RECEIVER ASSEMBLY - NO. 2 ANTENNA CORD SUB-ASSEMBLY) CHECK HARNESS AND CONNECTOR (RADIO AND DISPLAY RECEIVER ASSEMBLY - NO. 2 ANTENNA CORD SUB-ASSEMBLY) CHECK HARNESS AND CONNECTOR (RADIO AND DISPLAY RECEIVER ASSEMBLY - NO. 2 ANTENNA CORD SUB-ASSEMBLY) Disconnect the DB radio and display receiver assembly connector. Disconnect the antenna connector from the No.2 antenna cord sub-assembly. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (RADIO AND DISPLAY RECEIVER ASSEMBLY - NO. 2 ANTENNA CORD SUB-ASSEMBLY) Disconnect the DB radio and display receiver assembly connector. Disconnect the antenna connector from the No.2 antenna cord sub-assembly. Measure the resistance according to the value(s) in the table below. Disconnect the antenna connector from the radio and display assembly. Disconnect the antenna connector from the digital audio broadcasting antenna assembly. Measure the resistance according to the value(s) in the table below. Replace the digital audio broadcasting antenna assembly with a known good one (See page ). END (DIGITAL AUDIO BROADCASTING ANTENNA ASSEMBLY IS DEFECTIVE) When replacing the radio and display receiver assembly, it is necessary to perform the vehicle contract setting for Connected Services (w/ Connected Services Function). Do not remove optional components without permission of the customer.

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[1602, 2383, 2676, 3588, 3904, 4151, 7515, 7755, 8375, 8790, 10005, 11197]

Audio / Visual / Telematics

Audio / Visual / Telematics

CHECK HARNESS AND CONNECTOR (PARKING ASSIST ECU - OUTER REAR VIEW MIRROR ASSEMBLY RH) CHECK HARNESS AND CONNECTOR (PARKING ASSIST ECU - OUTER REAR VIEW MIRROR ASSEMBLY LH) CHECK HARNESS AND CONNECTOR (PARKING ASSIST ECU - OUTER REAR VIEW MIRROR ASSEMBLY RH) Disconnect the K63 parking assist ECU connector. Disconnect the G14 outer rear view mirror assembly RH connector. Measure the resistance according to the value(s) in the table below. Disconnect the K63 parking assist ECU connector. Measure the resistance according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. Measure the voltage according to the value(s) in the table below. CHECK SIDE TELEVISION CAMERA ASSEMBLY RH (RCV+, RGND) CHECK SIDE TELEVISION CAMERA ASSEMBLY RH (RCV+, RGND) Remove the parking assist ECU with the connector still connected. Using an oscilloscope, check the waveform of the side television camera assembly RH. The video waveform changes according to the image sent by the side television camera assembly RH. The video waveform is constantly output when the ignition switch is ACC. Replace the side television camera assembly RH with a new or normally functioning one. END (SIDE TELEVISION CAMERA ASSEMBLY RH WAS DEFECTIVE) REPLACE OUTER REAR VIEW MIRROR ASSEMBLY RH CHECK HARNESS AND CONNECTOR (PARKING ASSIST ECU - OUTER REAR VIEW MIRROR ASSEMBLY LH) Disconnect the K63 parking assist ECU connector. Disconnect the H14 outer rear view mirror assembly LH connector. Measure the resistance according to the value(s) in the table below. Disconnect the K63 parking assist ECU connector. Measure the resistance according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. Measure the voltage according to the value(s) in the table below. CHECK SIDE TELEVISION CAMERA ASSEMBLY LH (LCV+, LGND) CHECK SIDE TELEVISION CAMERA ASSEMBLY LH (LCV+, LGND) Using an oscilloscope, check the waveform of the side television camera assembly LH. The video waveform changes according to the image sent by the side television camera assembly LH. The video waveform is constantly output when the ignition switch is ACC. Replace the side television camera assembly LH with a new or normally functioning one. END (SIDE TELEVISION CAMERA ASSEMBLY LH WAS DEFECTIVE) REPLACE OUTER REAR VIEW MIRROR ASSEMBLY LH Depending on the parts that are replaced or operations that are performed during vehicle inspection or maintenance, calibration of other systems as well as the panoramic view monitor system may be needed. A waterproof connector is used for the side television camera assembly RH. Therefore, inspect the waveform at the parking assist ECU with the connector connected. The video waveform changes according to the image sent by the side television camera assembly RH.The video waveform is constantly output when the ignition switch is ACC. A waterproof connector is used for the side television camera assembly LH. Therefore, inspect the waveform at the parking assist ECU with the connector connected. The video waveform changes according to the image sent by the side television camera assembly LH.The video waveform is constantly output when the ignition switch is ACC.

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[997, 3113, 3262, 3362, 6390, 6799, 8492, 10154, 10808]

Audio / Visual / Telematics

Audio / Visual / Telematics

Connect the positive (+) lead of the battery to terminal 1 (B) and the negative (-) lead to terminal 4 (E). Measure the voltage according to the value(s) in the table below. Apply battery voltage to the connector and check the LED illumination condition. If the result is not as specified, replace the headlight leveling switch.

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[3123]

Vehicle Exterior

Vehicle Exterior

Before performing any of the following operations, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip. Disconnecting the low voltage connector of the inverter with converter assembly Disconnecting the low voltage connector of the HV battery Disconnecting the low voltage connector of the electric vehicle charger assembly. Disconnecting the low voltage connector of the solar energy control unit. To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle. After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system. After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. 201701 - 201905 201905 - 202007 202007 - Enter the following menus: Powertrain / Hybrid Control, HV Battery, Plug-in Control / Trouble Codes. Park the vehicle in an area where the solar radiation will be steady. Ensure that the following vehicle conditions are met. Make sure no part of the solar roof is shaded. If the solar roof is dirty, clean it. Disconnect the cable from the negative (-) auxiliary battery terminal. 201701 - 201905 201905 - 202007 202007 - Remove the rear seat cushion assembly LH. Disconnect the N73 solar energy control unit connector. Disconnect the N71 and N72 solar energy control unit connectors. Measure the voltage according to the value(s) in the table below. Reconnect the N71 and N72 solar energy control unit connectors. Reconnect the N73 solar energy control unit connector. Install the rear seat cushion assembly LH. Connect the cable to the negative (-) auxiliary battery terminal. CHECK CONNECTOR CONNECTION CONDITION (NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY CONNECTOR) Park the vehicle in an area where the solar radiation will be steady. Make sure no part of the solar roof is shaded. If the solar roof is dirty, clean it. Leave the vehicle with the power switch on (READY) for a while and then check the energy generated by the solar charging system display on the multi-information display. CHECK DATA (VEHICLE CONTROL HISTORY (SOLAR CHARGING SYSTEM)) CHECK DATA (VEHICLE CONTROL HISTORY (SOLAR CHARGING SYSTEM)) Enter the following menus: Powertrain / Solar Charging Control / Utility / Vehicle Control History. CONFIRM VEHICLE CONTROL HISTORY (SOLAR CHARGING SYSTEM) CHECK CONNECTOR CONNECTION CONDITION (NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY CONNECTOR) 201701 - 201905 201905 - 202007 202007 - Check the connection condition of the No. 1 roof window glass sub-assembly connector and the contact pressure of each terminal. Check the terminals for deformation, and check the connector for water ingress and foreign matter. CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL UNIT - NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY) CHECK HARNESS AND CONNECTOR (SOLAR ENERGY CONTROL UNIT - NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY) 201701 - 201905 201905 - 202007 202007 - Disconnect the N69 No. 1 roof window glass sub-assembly connector. Check that the service plug grip is not installed. Remove the rear seat cushion assembly LH. Disconnect the N73 solar energy control unit connector. Disconnect the N71 and N72 solar energy control unit connectors. Measure the resistance according to the value(s) in the table below. Reconnect the N71 and N72 solar energy control unit connectors. Reconnect the N73 solar energy control unit connector. Install the rear seat cushion assembly LH. Reconnect the N69 No. 1 roof window glass sub-assembly connector. Before performing any of the following operations, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip.A340358Inspecting the high-voltage systemDisconnecting the low voltage connector of the inverter with converter assemblyDisconnecting the low voltage connector of the HV batteryDisconnecting the low voltage connector of the electric vehicle charger assembly.Disconnecting the low voltage connector of the solar energy control unit.To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.A357588After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.A358042After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.A357589C41*aWithout waiting for 10 minutes 201701 - 201905 201905 - 202007 202007 - Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly. Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - 201905 201905 - Be sure to wear insulated gloves. Make sure no part of the solar roof is shaded.If the solar roof is dirty, clean it. Be sure to wear insulated gloves. Make sure no part of the solar roof is shaded.If the solar roof is dirty, clean it. The value of the energy generated by the solar charging system display on the multi-information display increases 3 Wh or more. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

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Power Source / Network

Power Source / Network

REMOVE SEAT BELT ANCHOR COVER CAP (for RH Side) Using a moulding remover D, disengage the claws and guides to separate the rear seat shoulder belt cover with seat belt anchor cover cap as shown in the illustration. Disengage the guides to remove the seat belt anchor cover cap as shown in the illustration. REMOVE REAR SEAT SHOULDER BELT COVER (for RH Side) REMOVE REAR SEATBACK LOWER LOCK BEZEL RH (for RH Side) REMOVE REAR SEATBACK UPPER LOCK BEZEL (for RH Side) Using a moulding remover D, disengage the claws to remove the rear seatback lock upper bezel. Disengage the hooks from the separate type rear seatback cover. REMOVE REAR SEATBACK BOARD SUB-ASSEMBLY RH (for RH Side) Open the 2 fasteners as shown in the illustration. Pull in the direction indicated by the arrow (1) shown in the illustration to disengage the claws. Pull in the direction indicated by the arrow (2) shown in the illustration to disengage the guides. Pull in the direction indicated by the arrow (3) shown in the illustration to disengage the hooks and remove the rear seatback board sub-assembly RH. REMOVE CENTER ARMREST HINGE COVER (for RH Side) Using a screwdriver with its tip wrapped with protective tape, disengage the claw. Disengage the claw and guide as shown in the illustration to remove the center armrest hinge cover. REMOVE REAR SEAT CENTER ARMREST ASSEMBLY (for RH Side) REMOVE REAR SEAT ARMREST HINGE SHIM (for RH Side) REMOVE REAR SEAT HEADREST SUPPORT (for RH Side) REMOVE SEPARATE TYPE REAR SEATBACK COVER WITH PAD (for RH Side) REMOVE SEPARATE TYPE REAR SEATBACK COVER (for RH Side) REMOVE REAR CENTER SEAT OUTER BELT ASSEMBLY (for RH Side) REMOVE REAR SEATBACK LOCK ASSEMBLY RH (for RH Side) REMOVE REAR SEATBACK LOWER NO. 2 LOCK BEZEL RH (for RH Side) REMOVE REAR SEATBACK LOWER LOCK BEZEL LH (for LH Side) Use the same procedure as for the RH side. REMOVE REAR SEATBACK UPPER LOCK BEZEL (for LH Side) Use the same procedure as for the RH side. REMOVE REAR SEATBACK BOARD SUB-ASSEMBLY LH (for LH Side) Open the 2 fasteners as shown in the illustration. Pull in the direction indicated by the arrow (1) shown in the illustration to disengage the claws. Pull in the direction indicated by the arrow (2) shown in the illustration to disengage the guides. Pull in the direction indicated by the arrow (3) shown in the illustration to disengage the hooks and remove the rear seatback board sub-assembly LH. REMOVE REAR SEAT HEADREST SUPPORT (for LH Side) REMOVE SEPARATE TYPE REAR SEATBACK COVER WITH PAD (for LH Side) REMOVE SEPARATE TYPE REAR SEATBACK COVER (for LH Side) REMOVE REAR SEATBACK LOCK ASSEMBLY LH (for LH Side) Use the same procedure as for the RH side. REMOVE REAR SEATBACK LOWER NO. 2 BEZEL LH (for LH Side) Use the same procedure as for the RH side. REMOVE REAR SEAT HEATER CONTROL SUB-ASSEMBLY RH (w/ Seat Heater System) REMOVE REAR SEAT HEATER CONTROL SUB-ASSEMBLY LH (w/ Seat Heater System) Use the same procedure as for the RH side. REMOVE REAR SEAT WIRE RH (w/o Seat Heater System) REMOVE REAR SEAT WIRE LH (w/o Seat Heater System) Use the same procedure as for the RH side. DISCONNECT REAR NO. 1 SEAT CUSHION HEATER ASSEMBLY RH (w/ Seat Heater System) DISCONNECT REAR NO. 1 SEAT CUSHION HEATER ASSEMBLY LH (w/ Seat Heater System) Use the same procedure as for the RH side. REMOVE BENCH TYPE REAR SEAT CUSHION COVER REMOVE REAR NO. 1 SEAT CUSHION HEATER ASSEMBLY RH (w/ Seat Heater System) REMOVE REAR NO. 1 SEAT CUSHION HEATER ASSEMBLY LH (w/ Seat Heater System) Use the same procedure as for the RH side. Wear protective gloves. Sharp areas on the parts may injure your hands.B543257

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Vehicle Interior

Vehicle Interior

INSPECT MAP LIGHT ASSEMBLY (MANUAL (SOS) SWITCH) Remove the map light assembly (manual (SOS) switch). Connect 4 dry-cell batteries (1.5 V each) in series. Connect a positive (+) from the batteries lead to terminal 17 (RRID) and a negative (-) lead to terminal 15 (GND1) or terminal 16 (GND2) of the map light assembly (manual (SOS) switch) connector. Check if the manual (SOS) switch illuminates. CHECK HARNESS AND CONNECTOR (MAP LIGHT ASSEMBLY (MANUAL (SOS) SWITCH) - TELEMATICS TRANSCEIVER AND BODY GROUND) REPLACE MAP LIGHT ASSEMBLY (MANUAL (SOS) SWITCH) CHECK HARNESS AND CONNECTOR (MAP LIGHT ASSEMBLY (MANUAL (SOS) SWITCH) - TELEMATICS TRANSCEIVER AND BODY GROUND) Disconnect the W7 map light assembly (manual (SOS) switch) connector. Measure the resistance according to the value(s) in the table below. Depending on the parts that are replaced during vehicle inspection or maintenance, performing initialization, registration or calibration may be needed. Refer to Registration for Telematics System.

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[598, 983, 1375, 2423, 3413, 5974, 6759, 7614]

Audio / Visual / Telematics

Audio / Visual / Telematics

Front passenger side outer rear view mirror assembly Front passenger side outer rear view mirror assembly CHECK HARNESS AND CONNECTOR (PARKING ASSIST ECU - FRONT PASSENGER SIDE OUTER REAR VIEW MIRROR ASSEMBLY) CHECK HARNESS AND CONNECTOR (PARKING ASSIST ECU - FRONT PASSENGER SIDE OUTER REAR VIEW MIRROR ASSEMBLY) Disconnect the I7 parking assist ECU connector. Disconnect the J3*1 or K2*2 front passenger side outer rear view mirror assembly connector. Measure the resistance according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. Measure the voltage according to the value(s) in the table below. CHECK FRONT PASSENGER SIDE OUTER REAR VIEW MIRROR ASSEMBLY CHECK FRONT PASSENGER SIDE OUTER REAR VIEW MIRROR ASSEMBLY Measure the waveform of the front passenger side television camera assembly using an oscilloscope. A waterproof connector is used for the side television camera assembly. Therefore, inspect the waveform at the navigation receiver assembly*1 or radio and display receiver assembly*2 with the connector connected. The video waveform changes according to the image sent by the side television camera assembly. Waveform A: Engine switch on (IG), wide view front and side monitor switch on, camera lens not covered, displaying image Waveform B: Engine switch on (IG), wide view front and side monitor switch on, camera lens covered, blacking out screen REPLACE FRONT PASSENGER SIDE TELEVISION CAMERA ASSEMBLY REPLACE FRONT PASSENGER SIDE TELEVISION CAMERA ASSEMBLY Replace the front passenger side television camera assembly with a new or normally functioning one (See page ). END (FRONT PASSENGER SIDE TELEVISION CAMERA ASSEMBLY IS DEFECTIVE) REPLACE FRONT PASSENGER SIDE OUTER REAR VIEW MIRROR ASSEMBLY Depending on the parts that are replaced or operations that are performed during vehicle inspection or maintenance, calibration of other systems as well as the side monitor system may be needed (See page ). A waterproof connector is used for the side television camera assembly. Therefore, inspect the waveform at the navigation receiver assembly*1 or radio and display receiver assembly*2 with the connector connected.*1: for Navigation Receiver Type*2: for Radio and Display TypeThe video waveform changes according to the image sent by the side television camera assembly.

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[1418, 3262, 3362, 7647, 10101, 10808]

Audio / Visual / Telematics

Audio / Visual / Telematics

The airbag ECU assembly detects a line short circuit signal, open circuit signal, short circuit to ground signal or short circuit to B+ signal in the front airbag sensor LH circuit for 2 seconds. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the airbag ECU assembly and front airbag sensor LH. Disconnect the connectors from the airbag ECU assembly and front airbag sensor LH. Check that the terminals of the connectors are not deformed or damaged. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (SHORT TO GROUND) CHECK HARNESS AND CONNECTOR (SHORT TO GROUND) Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (SHORT TO B+) CHECK HARNESS AND CONNECTOR (SHORT TO B+) Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. Using a service wire, connect terminals 30 (+SL) and 31 (-SL) of connector B. Measure the resistance according to the value(s) in the table below. Disconnect the service wire from connector B. Connect the connector to the airbag ECU assembly. Interchange the front airbag sensor LH with RH and connect the connectors. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. Return the front airbag sensor LH and RH to their original positions and connect the connectors. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Do not forcibly insert the service wire into the terminals of the connector when connecting the wire. Codes other than DTCs B009083 and B009583 may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

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Vehicle Interior

Vehicle Interior

Using a vernier caliper, measure the rivet depth. If the depth is less than the minimum, replace the clutch disc assembly. Using a dial gauge, measure the clutch disc assembly runout. If the runout is more than the maximum, replace the clutch disc assembly. Using a vernier caliper, measure the depth and width of the diaphragm spring wear. If the depth or width is more than the maximum, replace the clutch cover assembly. Perform a visual inspection of the clutch cover assembly. Inspect for hair cracks or scratches extending from the center outwards, or discoloration. Inspect for hair cracks in a circular pattern, discoloration or excessive wear. If there is any damage, replace the clutch cover assembly. Using a dial gauge, check the flywheel sub-assembly runout. If the runout is more than the maximum, replace the flywheel sub-assembly. Perform a visual inspection of the flywheel sub-assembly. Inspect for hair cracks or scratches extending from the center outwards, or discoloration. Inspect for hair cracks in a circular pattern, discoloration or excessive wear. If there is any damage, replace the flywheel sub-assembly. Check that the clutch release bearing moves smoothly without abnormal resistance by turning the sliding parts of the clutch release bearing (contact surfaces with the clutch cover) while applying force in the axial direction. Inspect the clutch release bearing for damage or wear. If necessary, replace the release bearing assembly. When replacing the clutch disc assembly, make sure to perform an inspection of the flywheel sub-assembly and clutch cover assembly.

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[11209]

Drivetrain

Drivetrain

Enter the following menus: Body Electrical / Telematics / Data List. According to the display on the GTS, read the "Data List". Enter the following menus: Body Electrical / Telematics / Active Test. According to the display on the GTS, perform the Active Test. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. Using the GTS, perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

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Vehicle Interior

Vehicle Interior

Install the fuel tank breather hose to the fuel sub tank. INSTALL FUEL TANK TO FILLER PIPE HOSE Install the fuel tank to filler pipe hose to the fuel sub tank. Install a new gasket and the fuel tank vent tube with the 8 screws. Set the fuel sub tank on a transmission jack and lift up the transmission jack. Connect the 2 fuel tank bands with the 4 bolts. Connect the fuel tank breather hose to the filler pipe. CONNECT FUEL TANK TO FILLER PIPE HOSE Connect the fuel tank to filler pipe hose to the filler pipe. Connect the fuel evaporation hose, fuel breather hose and 3 fuel hoses. Install the No. 2 fuel tank protector with the 5 bolts. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - 202008).

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[1520, 3339, 3427, 4339, 4370, 4792, 5136, 5395, 5590, 5643, 6502, 7318, 7731, 9789, 10714]

Engine / Hybrid System

Engine / Hybrid System

Use this procedure to troubleshoot the immobiliser system. In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred. Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases. The following 5 items are important points for problem analysis: If the voltage is below 11 V, recharge or replace the battery before proceeding to the next step. INSPECT COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM* INSPECT COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM* Using the GTS, check for CAN communication system DTCs. INSPECT COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM* INSPECT COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM* Using the GTS, check for LIN communication system DTCs. Check for DTCs and make a note of any codes that are output. Based on the DTCs output above, proceed to each diagnostic procedure. ADJUST, REPAIR OR REPLACE IN ACCORDANCE WITH PROBLEM SYMPTOMS TABLE Use this procedure to troubleshoot the immobiliser system. Use the GTS. In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.The following 5 items are important points for problem analysis:WhatVehicle model, system nameWhenDate, time, occurrence frequencyWhereWhether the problem occurs at a specific location.Under what conditions?Whether the doors were locked or unlocked, whether the engine switch was on, whether the engine was running.How did it happen?Problem symptoms A simple method to determine whether the battery is discharged is to operate the horn. When using the GTS with the engine switch off, connect the GTS to the DLC3 and turn a courtesy light switch on and off at intervals of 1.5 seconds or less until communication between the GTS and the vehicle begins. Then select Model Code "KEY REGIST" under manual mode and enter the following menus: Body Electrical / Entry&Start(CAN). While using the GTS, periodically turn a courtesy light switch on and off at intervals of 1.5 seconds or less to maintain communication between the GTS and the vehicle. If the certification ECU (smart key ECU assembly), ID code box (immobiliser code ECU), steering lock ECU (steering lock actuator or upper bracket assembly)*, main body ECU (multiplex network body ECU), ECM, or electrical key transmitter sub-assembly are replaced, refer to Service Bulletin. w/ Steering Lock Actuator Assembly Before checking for DTCs, perform the "DTC Output Confirmation Operation" of each diagnostic procedure.

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[848, 5820, 5898, 9732, 10247]

Vehicle Exterior

Vehicle Exterior

Check if the portable player is registered as a connected device. Check the connection condition between the portable player and radio receiver assembly. The portable player is connected to another device. The radio receiver assembly has cleared the portable player registration. Check the automatic connection settings of the "Bluetooth" audio. Turn the ignition switch to ACC or ON. CHANGE SETTING TO ALLOW PORTABLE PLAYER TO BE RECOGNIZED BY RADIO RECEIVER ASSEMBLY Check the status of the portable player. Check that the portable player is not in standby mode. Check that the portable player is not connected to another device (headphones etc.). CHECK USING ANOTHER "Bluetooth" AUDIO COMPATIBLE VEHICLE OF SAME MODEL TAKE PORTABLE PLAYER OUT OF STANDBY MODE AND DISCONNECT OTHER DEVICES (HEADPHONES etc.) CHECK USING ANOTHER "Bluetooth" AUDIO COMPATIBLE VEHICLE OF SAME MODEL Check if the portable player can be connected manually/automatically on another "Bluetooth" audio compatible vehicle of the same model. REMOVE ADDITIONAL DEVICES WHICH USE RADIO WAVES REMOVE ADDITIONAL DEVICES WHICH USE RADIO WAVES Remove additional devices which use radio waves. Check if the portable player can be connected manually/automatically. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Some versions of "Bluetooth" compatible audio players may not function, or the function may be limited using the radio receiver assembly, even if the portable audio player itself can play files (See page ). If a cellular phone is used as a portable player, it must be registered independently from the registration that is performed for the hands-free system. The portable player cannot be connected under any of the following conditions:The portable player is connected to another device.The radio receiver assembly has cleared the portable player registration.The portable player is off.

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[175, 238, 513, 1685, 4772, 5184, 5669, 7162, 9194, 11128]

Suspension

Suspension

Use the same procedure for LHD and RHD vehicles. The following procedure is for LHD vehicles. When installing the combination meter assembly (2), make sure that the retaining tabs (1) are positioned correctly. Attach wiring harness in the holder (2) on the combination meter assembly (3). Position combination meter assembly (2) and attach the retaining tabs (1) to install it in direction of arrow. Use the most recent software version to prevent faults during programming/encoding. The battery voltage must not drop below 13.0 V during programming. Use only recommended chargers for a low-voltage vehicle electrical system. Do not exceed the maximum charging voltage of 14.8 V when charging the battery. When there is communication abnormality in the middle of work, control unit might be damaged. It may be necessary to perform the Action Plan several times. Connect the battery charger to the vehicle. Connect the diagnosis system with the vehicle. Service plan / Programming plan / Action plan / Calculate action plan Accept and fully process the measures plan. Service plan / Programming plan / Action plan / Perform action plan Vehicle management / Troubleshooting / Fault memory / Calculate test plan Vehicle management / Troubleshooting / Fault memory / Delete fault memory Disconnect the diagnosis system from the vehicle. Disconnect the battery charger from the vehicle. Use the same procedure for LHD and RHD vehicles.The following procedure is for LHD vehicles. Use the most recent software version to prevent faults during programming/encoding.The battery voltage must not drop below 13.0 V during programming.Use only recommended chargers for a low-voltage vehicle electrical system.Do not exceed the maximum charging voltage of 14.8 V when charging the battery.When there is communication abnormality in the middle of work, control unit might be damaged.It may be necessary to perform the Action Plan several times. When there is communication abnormality in the middle of work, control unit might be damaged.

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[4468, 9283, 10254]

Engine / Hybrid System

Engine / Hybrid System

Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary. Inspect the fuses and relays related to this system before inspecting the suspected areas below. If the main body ECU (multiplex network body ECU) or electrical key transmitter sub-assembly is replaced, refer to Service Bulletin. Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.Inspect the fuses and relays related to this system before inspecting the suspected areas below.

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Engine / Hybrid System

Engine / Hybrid System

Place a piece of cloth between the front disc brake piston and front disc brake cylinder assembly. Apply compressed air to remove the front disc brake piston from the disc brake cylinder assembly. Using a screwdriver with its tip wrapped with protective tape, remove the cylinder boot from the front disc brake cylinder assembly. Using a screwdriver with its tip wrapped in protective tape, remove the piston seal from the front disc brake cylinder assembly. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP Perform the removal and installation of the front disc brake piston, cylinder boot and piston seal one side at a time. Do not place your fingers in front of the front disc brake piston when applying compressed air. Do not spatter the brake fluid. Be careful not to damage the front disc brake cylinder assembly. Do not damage the inner surface or piston seal groove of the front disc brake cylinder assembly.

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[3369, 3440, 4404, 4603, 5956, 9635, 10682, 10801, 10938]

Vehicle Interior

Vehicle Interior

PRECAUTIONS FOR INSPECTING PLUG-IN CHARGE CONTROL SYSTEM Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery. Disconnecting the low voltage connector of the inverter with converter assembly Disconnecting the low voltage connector of the HV battery Disconnecting the low voltage connector of the electric vehicle charger assembly Disconnecting the low voltage connector of the solar energy control unit After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. After removing the service plug grip, turning the power switch on (READY) may cause a malfunction. Do not turn the power switch on (READY) unless instructed by the repair manual. To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system. After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. Check the voltage at the terminals in the inspection point in the inverter with converter assembly. Remove the connector cover assembly from the inverter with converter assembly. Do not touch the connector cover assembly waterproof seal. Do not allow any foreign matter or water to enter the inverter with converter assembly. Measure the voltage according to the value(s) in the table below. When turning the power switch on (IG) during an inspection, do not press the power switch with the brake pedal depressed. Turn the power switch off, wear insulated gloves, and disconnect the cable from the negative (-) terminal of the auxiliary battery before touching any of the orange-colored wires of the high-voltage system. Turn the power switch off before performing any resistance checks. Turn the power switch off before disconnecting or reconnecting any connectors. When performing work involving high-voltage wires, use either a tool wrapped with vinyl insulation tape or an insulated tool. When high-voltage connectors are removed, wrap the connectors with insulation tape to prevent them from contacting foreign matter. When the warning light is illuminated, or the auxiliary battery has been disconnected and reconnected, attempting to turn the power switch on (READY) may not start the system (the system may not enter the READY-on state) on the first attempt. If so, turn the power switch off and reattempt to start the hybrid system. Be sure to disconnect the cable from the negative (-) auxiliary battery terminal before disconnecting the AMD terminal from the fusible link assembly. After disconnecting the AMD terminal, wrap it with vinyl insulating tape. Be sure to reconnect the AMD terminal to the fusible link assembly before reconnecting the cable to the negative (-) terminal of the auxiliary battery. DISPOSING OF HV BATTERY AND HV SUPPLY STACK SUB-ASSEMBLY When disposing of HV batteries and HV supply stack sub-assemblies, make sure to return them through an authorized collection agent who is capable of handling them safely. If they are returned via the manufacturer specified route, they will be returned properly and in a safe manner by an authorized collection agent. Before returning the HV battery, make sure to perform a recovery inspection. Before returning the HV supply stack sub-assembly, make sure to perform a recovery inspection. After removing the HV battery or the HV supply stack sub-assembly, keep it away from water. Exposure to water may cause the HV battery or the HV supply stack sub-assembly to produce heat, resulting in a fire. Accidents such as electric shock may result if the HV battery or the HV supply stack sub-assembly is disposed of improperly or abandoned. Therefore, make sure to return HV battery and all HV supply stack sub-assemblies through an authorized collection agent. To reduce the risk of fire, HV battery or HV supply stack sub-assemblies must not be stored in an area where they will be exposed to fire or high temperatures. If the temperature of the HV battery and HV supply stack sub-assembly is high, leave the vehicle until the temperature drops. Make sure to insulate the high-voltage connectors and terminals of the HV battery or HV supply stack sub-assemblies with insulating tape after removing them. If the HV battery stored without insulating the connectors and terminals, electric shock or fire may result. PRECAUTIONS WHEN REPLACING HYBRID VEHICLE CONTROL ECU PRECAUTION FOR INSPECTING VEHICLE EQUIPPED WITH SOLAR CHARGING SYSTEM On vehicles equipped with a solar charging system, power may be supplied to low voltage systems even when the power switch is off. Therefore, when performing electrical tester inspections of the vehicle with the power switch off, make sure to turn the power switch on (IG) then off, and then disconnect the cable from the negative (-) auxiliary battery terminal within 2 to 4 minutes after turning the power switch off. PRECAUTIONS FOR DISCONNECTING AND RECONNECTING CABLE TO NEGATIVE (-) AUXILIARY BATTERY TERMINAL Before performing work on electronic components, disconnect the cable from the negative (-) auxiliary battery terminal to prevent damage to the electrical system or electrical components. Before disconnecting and reconnecting the auxiliary battery cable, turn the power switch off and the headlight switch off. Then loosen the terminal nut completely. Do not damage the cable or terminal. When the auxiliary battery cable is disconnected, the clock and radio settings and stored DTCs are cleared. Therefore, before disconnecting the auxiliary battery cable, make a note of them. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. When the cable is disconnected from the negative (-) auxiliary battery terminal, initialize the following systems after the cable is reconnected. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - After removing the service plug grip, turning the power switch on (READY) may cause a malfunction. Do not turn the power switch on (READY) unless instructed by the repair manual. Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly and the electric vehicle charger assembly. Be sure to wear insulated gloves. Do not touch the connector cover assembly waterproof seal.Do not allow any foreign matter or water to enter the inverter with converter assembly. Set the tester to DC750 V or more to measure the voltage. Pressing the power switch with the brake pedal depressed causes the system to enter the READY-on state. This is very dangerous because high voltage may be applied to the inspection area. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - The AMD terminal is connected to the positive (+) terminal of the auxiliary battery. To prevent damage when disconnecting the AMD terminal, perform the following procedures. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - A short to ground may occur if the AMD terminal is disconnected before the cable is disconnected from the negative (-) auxiliary battery terminal. If a short to ground occurs, a fusible link or fuse may break. Before returning the HV battery, make sure to perform a recovery inspection. Before returning the HV supply stack sub-assembly, make sure to perform a recovery inspection. After removing the HV battery or the HV supply stack sub-assembly, keep it away from water. Exposure to water may cause the HV battery or the HV supply stack sub-assembly to produce heat, resulting in a fire.A358020Accidents such as electric shock may result if the HV battery or the HV supply stack sub-assembly is disposed of improperly or abandoned.Therefore, make sure to return HV battery and all HV supply stack sub-assemblies through an authorized collection agent.A358021C05*aDealer*bBattery Collection AgentTo reduce the risk of fire, HV battery or HV supply stack sub-assemblies must not be stored in an area where they will be exposed to fire or high temperatures.If the temperature of the HV battery and HV supply stack sub-assembly is high, leave the vehicle until the temperature drops.Make sure to insulate the high-voltage connectors and terminals of the HV battery or HV supply stack sub-assemblies with insulating tape after removing them.If the HV battery stored without insulating the connectors and terminals, electric shock or fire may result. Before replacing the hybrid vehicle control ECU, refer to Service Bulletin. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - When the cable is disconnected from the negative (-) auxiliary battery terminal, initialize the following systems after the cable is reconnected.System NameSee ProcedureLane departure alert system (w/ Steering control)Intelligent clearance sonar systemSimple intelligent parking assist systemPre-crash safety systemAdaptive high beam systemParking assist monitor systemPower door lock control system

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[277, 338, 1283, 1430, 2297, 2348, 3177, 3619, 4289, 4347, 5812, 6109, 6476, 6641, 7642, 7646, 7661, 7752, 8020, 8150, 8163, 9080, 9261, 9767, 10055, 10065, 10131, 11129]

Power Source / Network

Power Source / Network

REMOVE INSTRUMENT PANEL FINISH PANEL END LH REMOVE NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION REMOVE INSTRUMENT PANEL FINISH PANEL END RH REMOVE NO. 1 INSTRUMENT PANEL FINISH PANEL CUSHION REMOVE FRONT CONSOLE UPPER PANEL GARNISH (for Manual Transmission) REMOVE FRONT CONSOLE UPPER PANEL GARNISH (for Automatic Transmission) REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY REMOVE FRONT NO. 1 CONSOLE BOX INSERT REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY REMOVE FRONT NO. 2 CONSOLE BOX INSERT REMOVE NO. 1 CONSOLE BOX DUCT (for Single Air Conditioning System) Disconnect the connector and remove the rear console end panel sub-assembly. Detach the 3 claws and remove the center floor carpet cover RH. Remove the 7 bolts and 2 screws. Remove the 2 bolts and disconnect the 2 cooler pipes. Disconnect the connector and remove the console box assembly.

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[5028, 6211, 6526, 6965, 10448, 10742]

Drivetrain

Drivetrain

When the customer requests a change in a function, first make sure that the function can be customized. Be sure to make a note of the current settings before customizing. When troubleshooting a function, first make sure that the function is set to the default setting. Select the setting by referring to the table below. Customizing with the radio and display receiver assembly. Select the setting by referring to the table below. When the customer requests a change in a function, first make sure that the function can be customized.Be sure to make a note of the current settings before customizing.When troubleshooting a function, first make sure that the function is set to the default setting.

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[1871, 1941, 5359]

Vehicle Exterior

Vehicle Exterior

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ). Loosen the 2 nuts and remove the battery hold down clamp. Remove the bolt and No. 2 idler pulley. Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley and idler pulley cover plate. Remove the bolt and wiring harness clamp bracket. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Remove the nut and disconnect the wire harness from terminal B. Disconnect the generator connector from the generator assembly. Remove the 2 bolts and disconnect the wire harness. Remove the bolt and disconnect the generator bracket. Remove the 2 bolts and generator assembly. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ).When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ).

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[5598]

Engine / Hybrid System

Engine / Hybrid System

Check the battery for damage and deformation. If severe damage, deformation or leakage is found, replace the battery. Check the electrolyte quantity of each cell. If the electrolyte quantity is below the lower line, replace the battery. If the electrolyte quantity is above the lower line, check the battery voltage when cranking the engine. If the voltage is below 9.6 V, recharge or replace the battery. If the electrolyte quantity is below the lower line, add distilled water to each cell. Then, recharge the battery and check the electrolyte's specific gravity. If the electrolyte quantity is above the lower line, check the battery voltage when cranking the engine. If the voltage is below 9.6 V, recharge or replace the battery. Turn the ignition switch off and turn on the headlights for 20 to 30 seconds. This removes the surface charge from the battery. Measure the battery voltage between the negative (-) and positive (+) terminals of the battery. If the voltage is less than the specification, recharge the battery. Check that the battery terminals are not loose or corroded. If the terminals are corroded, clean the terminals. Measure the resistance of the H-fuses and fuses. If the result is not as specified, replace the fuses. Check that the wiring is in good condition. Listen for abnormal noises from the generator. Check that no abnormal noises are heard from the generator while the engine is running. Turn the ignition switch to ON. Check that the charge warning light comes on. Start the engine and check that the light goes off. If the light does not operate as specified, troubleshoot the charge warning light circuit. Connect a voltmeter and ammeter to the charging circuit as follows. Disconnect the wire from terminal B of the generator, and then connect it to the negative (-) lead of an ammeter. Connect the positive (+) lead of the ammeter to terminal B of the generator. Connect the positive (+) lead of a voltmeter to the positive (+) terminal of the battery. Ground the negative (-) lead of the voltmeter. Maintain the engine speed at 2000 rpm and check the reading on the ammeter and voltmeter. If the voltmeter reading is higher than the standard voltage, replace the generator assembly. With the engine running at 2000 rpm, turn the high beam headlights on and turn the heater blower switch to the HI position. If the ammeter reading is below the standard current, repair the generator. If the battery is weak or if the engine is difficult to start, perform the following procedures. Before checking the battery voltage, turn off all the electrical systems (headlights, blower motor, rear defogger, etc.). If the battery is not fully charged, the ammeter reading will sometimes be higher than the standard current. If the battery is fully charged, the indication will sometimes be less than the standard current. If this is the case, add more electrical load (operate the wipers, rear window defogger, etc.) and check the reading on the ammeter again.

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[93, 780, 5681, 9666, 10799]

Vehicle Exterior

Vehicle Exterior

Disconnect the R5 rear television camera assembly connector. Measure the voltage of each terminal of the wire harness side connector. If the result is not as specified, there may be a malfunction on the wire harness side. Reconnect the R5 rear television camera assembly connector. Measure the voltage and check for pulses at each terminal of the connector. If the result is not as specified, the rear television camera assembly may be malfunctioning. Waveform 1 (camera lens is not covered, displaying an image) The video waveform changes according to the image sent by the rear television camera assembly. The video waveform is constantly output when the power switch is on (ACC). Waveform 2 (camera lens is covered, blacking out the screen) The video waveform changes according to the image sent by the rear television camera assembly. The video waveform is constantly output when the power switch is on (ACC). Measure the voltage and check for pulses at each terminal of the connector. If the result is not as specified, the radio and display receiver assembly may be malfunctioning. Waveform 1 (camera lens is not covered, displaying an image) The video waveform changes according to the image sent by the rear television camera assembly. The video waveform is constantly output when the power switch is on (ACC). Waveform 2 (camera lens is covered, blacking out the screen) The video waveform changes according to the image sent by the rear television camera assembly. The video waveform is constantly output when the power switch is on (ACC). A waterproof connector is used for the rear television camera assembly. Therefore, inspect the waveform at the radio and display receiver assembly with the connector connected. A waterproof connector is used for the rear television camera assembly. Therefore, inspect the waveform at the radio and display receiver assembly with the connector connected. The video waveform changes according to the image sent by the rear television camera assembly.The video waveform is constantly output when the power switch is on (ACC). The video waveform changes according to the image sent by the rear television camera assembly.The video waveform is constantly output when the power switch is on (ACC). The video waveform changes according to the image sent by the rear television camera assembly.The video waveform is constantly output when the power switch is on (ACC). The video waveform changes according to the image sent by the rear television camera assembly.The video waveform is constantly output when the power switch is on (ACC).

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[2819, 6466, 9191, 9618]

Engine / Hybrid System

Engine / Hybrid System

If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before vehicle control history (RoB) has been read out and saved, the vehicle control history (RoB) information could be lost. The function "Read Vehicle Control History (RoB)" uses the current system time setting inside the GTS and the time counter inside the controlling ECU to calculate the timings shown in the vehicle control history (RoB). For this reason, before reading out the vehicle control history (RoB), first make sure that the GTS system clock is accurately set to the current time. The time counter in the control ECU may deviate by up to +/- 10% due to the characteristics of the time counter. The time counter in the control ECU is reset approximately 34 days before the "Current" value due to the characteristics of the time counter. Therefore, the time information stored before the 34th day may not be accurately displayed. Enter the following menus: Body Electrical / Main Body / Utility / Vehicle Control History (RoB). Following the instructions on the screen, save the Vehicle Control History (RoB). If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before vehicle control history (RoB) has been read out and saved, the vehicle control history (RoB) information could be lost.The function "Read Vehicle Control History (RoB)" uses the current system time setting inside the GTS and the time counter inside the controlling ECU to calculate the timings shown in the vehicle control history (RoB). For this reason, before reading out the vehicle control history (RoB), first make sure that the GTS system clock is accurately set to the current time.The time counter in the control ECU may deviate by up to +/- 10% due to the characteristics of the time counter.The time counter in the control ECU is reset approximately 34 days before the "Current" value due to the characteristics of the time counter. Therefore, the time information stored before the 34th day may not be accurately displayed. Vehicle Control History (RoB): The main body ECU (multiplex network body ECU) records the theft deterrent system vehicle control history (RoB), which can be read out using the GTS. Some items are not displayed depending on the vehicle.

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[1456, 2175, 8736, 9859, 9990, 10011]

Vehicle Interior

Vehicle Interior

Reclining motor (Front seatback frame sub-assembly) (driver seat)* Slide motor (Front seat adjuster assembly)(driver seat)* Power seat lifter motor assembly (driver seat)* Power seat tilt motor assembly (driver seat)* After the ignition switch is turned off, the navigation system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 3 minutes before disconnecting the cable from the negative (-) battery terminal. When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal. If the front seat airbag assembly has been deployed, replace the front seat airbag assembly, front seatback frame sub-assembly, separate type front seatback pad and separate type front seatback cover with the necessary parts in accordance with the extent of the collision damage. Learning completes when vehicle is operated normally Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. Power seat is available only on the driver side. DISCONNECT SEPARATE TYPE FRONT SEAT BACK COVER REMOVE INTERIOR ILLUMINATION LIGHT SUB-ASSEMBLY (w/ Foot light) DISCONNECT SEAT COVER HANGER (w/ Front Seat Center Airbag) REMOVE SEATBACK COVER HOOK (w/ Front Seat Center Airbag) REMOVE SEAT COVER HANGER (w/ Front Seat Center Airbag) REMOVE SEPARATE TYPE FRONT SEATBACK COVER WITH PAD REMOVE SEPARATE TYPE FRONT SEAT BACK COVER Wear protective gloves. Sharp areas on the parts may injure your hands.B543257 After the ignition switch is turned off, the navigation system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 3 minutes before disconnecting the cable from the negative (-) battery terminal.When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.If the front seat airbag assembly has been deployed, replace the front seat airbag assembly, front seatback frame sub-assembly, separate type front seatback pad and separate type front seatback cover with the necessary parts in accordance with the extent of the collision damage. When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkFront Camera SystemDrive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.Adaptive High Beam SystemLearning completes when vehicle is operated normallyEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkPower door lock control systemBack door openerPerform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.Power back door systemFully close the back door by hand.Initialization is not necessary if the above procedures are performed while the back door is closed.Air conditioning systemAfter the ignition switch is turned to ON, the servo motor standard position is recognized.-Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.Power seat is available only on the driver side. Initialization is not necessary if the above procedures are performed while the back door is closed.

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Vehicle Interior

Vehicle Interior

Wear protective gloves. Sharp areas on the parts may injure your hands. If the side airbag was deployed, replace the front seat side airbag assembly, separate type front seatback spring assembly, separate type front seatback cover and separate type front seatback pad with the necessary parts in accordance with the extent of the collision damage. Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. Use the same procedure for the RH and LH sides. The procedure listed below is for the RH side. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - 202008). REMOVE FRONT SEAT INNER TRACK BRACKET COVER RH Operate the seat track adjusting handle to move the seat to the rearmost position. Using a moulding remover, detach the 2 claws and remove the cover. REMOVE FRONT SEAT OUTER TRACK BRACKET COVER RH Using a moulding remover, detach the 2 claws. Move the cover in the direction of the arrow to detach the guide and remove the cover. REMOVE INNER SEAT TRACK BRACKET COVER RH Operate the seat track adjusting handle to move the seat to the foremost position. Using a moulding remover, detach the 2 claws. Move the cover in the direction of the arrow to detach the 2 guides and remove the cover. Using a moulding remover, detach the 2 claws. Move the cover in the direction of the arrow to detach the 2 guides and remove the cover. Operate the seat track adjusting handle to move the seat to the rearmost position. Operate the seat track adjusting handle to move the seat to the center position, and operate the reclining adjusting handle and move the seatback to the upright position. Wear protective gloves. Sharp areas on the parts may injure your hands.If the side airbag was deployed, replace the front seat side airbag assembly, separate type front seatback spring assembly, separate type front seatback cover and separate type front seatback pad with the necessary parts in accordance with the extent of the collision damage. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.Use the same procedure for the RH and LH sides.The procedure listed below is for the RH side. Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ).When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - 202008). Be careful not to damage the vehicle body.

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[355, 2865, 3723, 4173, 5217, 9820, 9889]

Vehicle Interior

Vehicle Interior

REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL LH Remove the 5 clips and front No. 1 fender apron to frame seal LH. REMOVE TRANSMISSION ASSEMBLY (w/ Urea SCR System) Remove the nut and disconnect the starter wire. Remove the bolt, 2 nuts and starter assembly. Remove the 4 bolts, 3 nuts, clip, and then disconnect the clutch release cylinder assembly. Remove the bolt, nut and starter assembly. When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkLane departure alert systemDrive the vehicle straight ahead at 40 km/h (25 mph) or more for 10 seconds or more.Pre-collision systemLighting system (EXT) (for LED Headlight)Stop and start systemDrive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)Vehicle stability control system (for Hydraulic brake booster)Drive the vehicle straight ahead at 40 km/h (25 mph) or more for at least 10 seconds. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

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[534, 833, 3631, 4493, 4523, 6370, 6435, 6974, 7453, 8318, 10567, 10986]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for the RH side and LH side. The following procedure is for the LH side. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY Temporarily install the rear No. 1 suspension arm assembly to the rear axle carrier sub-assembly and rear suspension member sub-assembly with the 2 bolts and 2 nuts. Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured. Insert the bolt with the threaded end facing the rear of the vehicle. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY Temporarily install the rear No. 2 suspension arm assembly to the rear suspension member sub-assembly with the No. 2 camber adjust cam, rear suspension toe adjust cam sub-assembly and nut. Insert the rear suspension toe adjust cam sub-assembly from the rear of the vehicle. When tightening the nut, keep the rear suspension toe adjust cam sub-assembly from rotating. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY Install the rear No. 1 suspension arm assembly with the 2 bolts. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY Install the rear No. 2 suspension arm assembly (rear axle carrier sub-assembly side) with the bolt. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (for LH Side) INSTALL REAR FLOOR SIDE MEMBER COVER LH (for LH Side) INSTALL NO. 1 FLOOR UNDER COVER ASSEMBLY (for RH Side) INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY Bounce the vehicle up and down at the corners to stabilize the rear suspension. Align the matchmarks on the No. 2 camber adjust cam, rear suspension toe adjust cam sub-assembly and rear suspension member sub-assembly. Hold the rear suspension toe adjust cam sub-assembly while rotating the nut. Make sure that the vehicle is unloaded when fully tightening the nut. Use the same procedure for the RH side and LH side.The following procedure is for the LH side. Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.Insert the bolt with the threaded end facing the rear of the vehicle. Insert the rear suspension toe adjust cam sub-assembly from the rear of the vehicle.When tightening the nut, keep the rear suspension toe adjust cam sub-assembly from rotating. Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured. Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured. Hold the rear suspension toe adjust cam sub-assembly while rotating the nut.Make sure that the vehicle is unloaded when fully tightening the nut.

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[379, 874, 946, 1964, 2193, 3872, 6784, 8738]

Suspension

Suspension

INSPECT NO. 3 SEATBACK FRAME SUB-ASSEMBLY (RECLINING MOTOR) Remove the No. 3 seatback frame sub-assembly LH (See page 201506 - 201806 201806 - 202106 202106 - ). Check if the No. 3 seatback frame moves smoothly when the battery is connected to the reclining motor connector terminals. Remove the No. 3 seatback frame sub-assembly RH (See page 201506 - 201806 201806 - 202106 202106 - ). Check if the No. 3 seatback frame moves smoothly when the battery is connected to the reclining motor connector terminals. CHECK HARNESS AND CONNECTOR (FOLD SEAT CONTROL ECU - NO. 3 SEATBACK FRAME LH) CHECK HARNESS AND CONNECTOR (FOLD SEAT CONTROL ECU - NO. 3 SEATBACK FRAME RH) REPLACE NO. 3 SEATBACK FRAME SUB-ASSEMBLY LH REPLACE NO. 3 SEATBACK FRAME SUB-ASSEMBLY RH CHECK HARNESS AND CONNECTOR (FOLD SEAT CONTROL ECU - NO. 3 SEATBACK FRAME LH) Disconnect the d2 and d1 ECU connectors. Disconnect the d3 No. 3 seatback frame connector. Measure the resistance according to the value(s) in the table below. Remove the fold seat control ECU LH with its connectors still connected (See page 201506 - 201806 201806 - 202106 202106 - ). Measure the voltage according to the value(s) in the table below. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE REPLACE NO. 3 SEATBACK FRAME SUB-ASSEMBLY LH CHECK HARNESS AND CONNECTOR (FOLD SEAT CONTROL ECU - NO. 3 SEATBACK FRAME RH) Disconnect the c2 and c1 ECU connectors. Disconnect the c3 No. 3 seatback frame connector. Measure the resistance according to the value(s) in the table below. Remove the fold seat control ECU RH with its connectors still connected (See page ). Measure the voltage according to the value(s) in the table below. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE REPLACE NO. 3 SEATBACK FRAME SUB-ASSEMBLY RH

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[11025]

Vehicle Interior

Vehicle Interior

The airbag ECU assembly detects a short to ground in the curtain shield squib LH circuit for 0.5 seconds. Curtain shield squib LH (curtain shield airbag assembly LH) malfunction Curtain shield squib LH (Curtain shield airbag assembly LH) After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the curtain shield airbag assembly LH and airbag ECU assembly. Disconnect the connectors from the curtain shield airbag assembly LH and airbag ECU assembly. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanism of the wire harness connector are not deformed or damaged. Check that the wire harness connector (on the curtain shield airbag assembly LH side) is not loose, deformed or damaged. Connect the connector to the airbag ECU assembly. Connect the white wire side of SST (resistance 2.1 Ω) to connector C. Do not forcibly insert SST into the terminals of the connector when connecting it. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. Disconnect the connector from the airbag ECU assembly. Check for a short to ground in the circuit. Measure the resistance according to the value(s) in the table below. Connect the connectors to the curtain shield airbag assembly LH and airbag ECU assembly. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Never connect a tester to the curtain shield airbag assembly LH for measurement, as this may lead to a serious injury due to airbag deployment. Do not forcibly insert SST into the terminals of the connector when connecting it.Insert SST straight into the terminals of the connector. Codes other than DTC B002111 may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Codes other than DTC B002111 may be output at this time, but they are not related to this check. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List.

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Vehicle Interior

Vehicle Interior

Shift solenoid valve SR remains open or closed Shift solenoid valve SR remains open or closed Connect the intelligent tester to the DLC3. Enter the following menus: Powertrain / ECT / Active Test. According to the display on the tester, perform the Active Test. This test can be conducted when the vehicle speed is 50 km/h (31 mph) or less. The 4th to 5th up-shift must be performed with the accelerator pedal released. The 5th to 4th down-shift must be performed with the accelerator pedal released. Do not operate the accelerator pedal for at least 2 seconds after shifting and do not shift successively. The shift position commanded by the TCM is shown in the Data List display on the tester. Shift solenoid valves SL1 and SR are turned ON/OFF normally when the shift lever is in D. CHECK DTC OUTPUT (IN ADDITION TO DTCS P0746 AND P0771) Connect the intelligent tester to the DLC3. Enter the following menus: Powertrain / ECT / DTC. PERFORM ACTIVE TEST USING INTELLIGENT TESTER (SHIFT SOLENOID VALVE SLT) PERFORM ACTIVE TEST USING INTELLIGENT TESTER (SHIFT SOLENOID VALVE SLT) Perform the test while the ATF temperature is between 50 and 80°C (122 and 176°F). Be careful to prevent the hose of SST from interfering with the exhaust pipe. Perform the test with the A/C off. Remove the test plug from the transmission case and connect SST. Connect the intelligent tester to the DLC3. Start the engine and warm it up. Enter the following menus: Powertrain / ECT / Active Test. According to the display on the tester, perform the Active Test. OFF: Line pressure up (when Active Test "Activate the Solenoid (SLT)" is performed, TCM commands shift solenoid valve SLT to turn OFF) Measure the resistance according to the value(s) in the table below. Apply 12 V battery voltage to the shift solenoid valve and check that the valve moves and makes an operating noise. Battery positive (+) with a 21 W bulb → Terminal 1 Measure the resistance according to the value(s) in the table below. Apply 12 V battery voltage to the shift solenoid valve and check that the valve moves and makes an operating noise. Battery positive (+) → Shift solenoid valve SR connector Battery negative (-) → Shift solenoid valve SR body Check the transmission valve body assembly (See page ). REPAIR OR REPLACE TRANSMISSION VALVE BODY ASSEMBLY Using the intelligent tester to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests. While driving, the shift position can be forcibly changed with the intelligent tester.Comparing the shift position commanded by the Active Test with the actual shift position enables you to confirm the problem (See page ). This test can be conducted when the vehicle speed is 50 km/h (31 mph) or less.The 4th to 5th up-shift must be performed with the accelerator pedal released.The 5th to 4th down-shift must be performed with the accelerator pedal released.Do not operate the accelerator pedal for at least 2 seconds after shifting and do not shift successively.The shift position commanded by the TCM is shown in the Data List display on the tester.Shift solenoid valves SL1 and SR are turned ON/OFF normally when the shift lever is in D.TCM gear shift command1st2nd3rd4th5thShift solenoid valve SL1OFFOFFOFFOFFONShift solenoid valve SROFFOFFOFFOFFON If any other codes besides P0746 and P0771 are output, perform troubleshooting for those DTCs first. Perform the test while the ATF temperature is between 50 and 80°C (122 and 176°F).Be careful to prevent the hose of SST from interfering with the exhaust pipe.Perform the test with the A/C off. Using the intelligent tester to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests. OFF: Line pressure up (when Active Test "Activate the Solenoid (SLT)" is performed, TCM commands shift solenoid valve SLT to turn OFF)ON: No action (normal operation) Activate the Solenoid (SLT) in the Active Test is performed to check the line pressure changes by connecting SST to the automatic transmission, which is used in the Hydraulic Test (See page ) as well. Note that the pressure values in the Active Test and hydraulic test are different.

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[2327, 4231, 5828, 8341, 8799, 9047]

Drivetrain

Drivetrain

Connect the intelligent tester to the DLC3. Enter the following menus: Body / Main Body / Data List. According to the display on the tester, read the Data List. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the intelligent tester to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time.

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[1194, 1796, 2296, 2532, 5745, 5888, 6922, 7356, 8293, 10520]

Engine / Hybrid System

Engine / Hybrid System

Turn the engine switch on (IG) and turn the GTS on. According to the display on the GTS, select "Health Check". CHECK UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) CHECK TERMINAL VOLTAGE (POWER SOURCE OF SENSOR) CHECK UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) Disconnect the urea pump assembly (urea pump control ECU integrated urea pump). Measure the resistance according to the value(s) in the table below. CHECK UREA PUMP (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) CHECK UREA PUMP (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) Disconnect the urea pump assembly (urea pump control ECU integrated urea pump) connector. Measure the resistance according to the value(s) in the table below. CHECK UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) CHECK UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) Disconnect the cable from the negative (-) battery terminal. Disconnect the urea pump control ECU connector. Measure the resistance according to the value(s) in the table below. REPLACE UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) REPLACE UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) Replace the urea pump assembly (urea pump control ECU integrated urea pump). Turn the engine switch on (IG) and turn the GTS on. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine / Trouble Codes. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Turn the engine switch on (IG) and turn the GTS on. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine / Trouble Codes. Disconnect the No. 1 nitrogen oxides sensor connector. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Replace the No. 1 nitrogen oxides sensor assembly. Turn the engine switch on (IG) and turn the GTS on. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine / Trouble Codes. Disconnect the No. 2 nitrogen oxides sensor connector. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Replace the No. 2 nitrogen oxides sensor assembly. Turn the engine switch on (IG) and turn the GTS on. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine / Trouble Codes. CHECK TERMINAL VOLTAGE (POWER SOURCE OF SENSOR) Disconnect the No. 1 nitrogen oxides sensor connector. Disconnect the No. 2 nitrogen oxides sensor connector. Measure the voltage according to the value(s) in the table below. Reconnect the No. 2 nitrogen oxides sensor connector. Reconnect the No. 1 nitrogen oxides sensor connector. INSPECT NO. 1 INTEGRATION RELAY (NOX PM RELAY) Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Turn the engine switch on (IG) and turn the GTS on. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine / Trouble Codes. REPLACE UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) REPLACE UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) Replace the urea pump assembly (urea pump control ECU integrated urea pump). Turn the engine switch on (IG) and turn the GTS on. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine / Trouble Codes. Disconnect the No. 1 nitrogen oxides sensor connector. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Replace the No. 1 nitrogen oxides sensor assembly. Disconnect the No. 2 nitrogen oxides sensor connector. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Replace the No. 2 nitrogen oxides sensor assembly. INSPECT NO. 1 INTEGRATION RELAY (NOX PM RELAY) Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Turn the engine switch on (IG) and turn the GTS on. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine / Trouble Codes. REPLACE UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) REPLACE UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) Replace the urea pump assembly (urea pump control ECU integrated urea pump). Turn the engine switch on (IG) and turn the GTS on. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine / Trouble Codes. Disconnect the No. 1 nitrogen oxides sensor connector. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. Replace the No. 1 nitrogen oxides sensor assembly. Disconnect the No. 2 nitrogen oxides sensor connector. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) battery terminal. Measure the resistance according to the value(s) in the table below. CHECK UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) Replace the No. 2 nitrogen oxides sensor assembly. CHECK UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) Disconnect the cable from the negative (-) battery terminal. Disconnect the urea pump control ECU connector. Measure the resistance according to the value(s) in the table below. REPLACE UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) REPLACE UREA PUMP ASSEMBLY (UREA PUMP CONTROL ECU INTEGRATED UREA PUMP) Replace the urea pump assembly (urea pump control ECU integrated urea pump). w/ Particulate matter sensor w/ Particulate matter sensor Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred. w/ Particulate matter sensor w/ Particulate matter sensor w/ Particulate matter sensor w/ Particulate matter sensor w/ Particulate matter sensor w/ Particulate matter sensor

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[7673, 9014]

Brake

Brake

Connect the intelligent tester to the DLC3. Enter the following menus: Body / Tilt & Telescopic / Data List. According to the display on the tester, read the Data List. Connect the intelligent tester to the DLC3. Enter the following menus: Body / Tilt & Telescopic / Active Test. According to the display on the tester, perform the Active Test. Using the intelligent tester to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the intelligent tester to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

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[1194, 1796, 2296, 2532, 5745, 5888, 6922, 7356, 8293, 10507]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for the RH side and LH side. The following procedure is for the LH side. REMOVE REAR SEAT HEADREST ASSEMBLY (for LH Side) REMOVE REAR SEAT HEADREST ASSEMBLY (for RH Side) REMOVE REAR SEAT CENTER HEADREST ASSEMBLY (for RH Side) DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY REMOVE REAR SEATBACK ASSEMBLY LH (for LH Side) REMOVE REAR SEATBACK ASSEMBLY RH (for RH Side) REMOVE REAR PILLAR COVER (w/ Rear Seat Side Airbag) REMOVE REAR SEAT SIDE GARNISH (w/o Rear Seat Side Airbag) REMOVE REAR SEAT SIDE GARNISH (w/ Rear Seat Side Airbag) REMOVE REAR DOOR COURTESY LIGHT SWITCH ASSEMBLY Using a T30 "TORX" socket wrench, remove the screw. Disconnect the connector to remove the rear door courtesy light switch assembly. Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.B401522 Use the same procedure for the RH side and LH side.The following procedure is for the LH side.

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[918, 1252, 1362, 3211, 4935, 5203, 5674, 5790, 6051, 7279, 7623, 8568, 9501]

Vehicle Interior

Vehicle Interior

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - ). Remove the door scuff plate assembly LH (See page ). Remove the door scuff plate assembly LH (See page ). Remove the cowl side trim board LH (See page ). Remove the cowl side trim board LH (See page ). REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY REMOVE INSTRUMENT CLUSTER FINISH PANEL ORNAMENT (for LHD) REMOVE INSTRUMENT PANEL FINISH PLATE GARNISH (for RHD) REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag) Detach the 2 claws and disconnect the 2 connectors labeled (1) as shown in the illustration. Remove the bolt and 2 nuts and disconnect the driver side junction block assembly. Detach the claw and disconnect the connector as shown in the illustration. Detach the 2 claws and release the connector's lock as shown in the illustration. Detach the claw and disconnect the connector as shown in the illustration. Remove the driver side junction block assembly. Press the claw of the junction block as shown in the illustration to release the lock. With the junction block lock released, insert a screwdriver with its tip wrapped with protective tape horizontally between the multiplex network body ECU and junction block. Using the screwdriver, carefully raise the multiplex network body ECU until the connector becomes disengaged. Raise the multiplex network body ECU as shown by arrow (1), and then pull it out as shown by arrow (2) in the illustration. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles. Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ).When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - ). Use a screwdriver with a radius of between 5.0 mm (0.197 in.) and 6.3 mm (0.248 in.) and a length of approximately 90 mm (3.54 in.). Do not twist the screwdriver to raise the multiplex network body ECU. Do not touch the ECU connector.

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[1345, 2316, 2477, 2594, 2737, 3371, 3823, 4256, 4583, 4675, 4947, 5267, 6884, 9262]

Brake

Brake

Clear Crank Time Compensation Data (See page ) Input Injector Compensation Code (See page ) Input Injector Compensation Code (See page ) Each injector assembly has different fuel injection characteristics. In order to optimize fuel injection performance, the ECM compensates for these differences by adjusting the fuel injection duration of each injector assembly according to its compensation code. Injector compensation codes are unique, 30-digit, alphanumeric values printed on the head portion of each injector assembly. If an incorrect injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened. When an injector assembly is replaced, the injector compensation code must be input into the ECM (See page ). When the ECM is replaced, all of the existing injector compensation codes must be input into the new ECM (See page ). When only the exhaust manifold converter sub-assembly (DPF catalyst) is replaced. After replacing the exhaust manifold converter sub-assembly (DPF catalyst), clear the thermal deterioration data stored in the ECM (See page ). After replacing the ECM, input the original thermal deterioration data stored before replacement (See page ). Read the thermal deterioration data stored in the ECM before replacement, and store the data in the GTS. If the thermal deterioration data cannot be read, be sure to replace the exhaust manifold converter sub-assembly (DPF catalyst) with a new one and initialize the ECM (See page ). By performing "Pilot Quantity Learning", the injection volume for each cylinder is precisely adjusted so that the engine runs smoothly. The "Pilot Quantity Learning" information is stored in the EEPROM of the ECM. If an incorrect pilot quantity learning value is input into the ECM, the engine may rattle or engine idling may become rough. When an injector assembly is replaced, the injector compensation code must be input to the ECM, and then pilot quantity learning must be performed (See page ). When the ECM is replaced, all of the existing injector pilot quantity learning values must be input into the new ECM (See page ). ENGINE DIFFICULT TO START, ENGINE STALLING, BLACK SMOKE EMITTED, ROUGH IDLING, EXCESSIVE ENGINE VIBRATION, ENGINE KNOCKING, LACK OF POWER OR HESITATION Check if the customer problem is described below. If so, refer to the appropriate troubleshooting section. Engine is difficult to start or stalling. There is rough idling or excessive engine vibrations. There is a lack of power or hesitation. Observe the following items for safety reasons: Read the GTS's instruction books before using the GTS. Make sure that the GTS cable is not caught on the pedals, shift lever or steering wheel when driving with the GTS connected to the vehicle. When driving the vehicle for testing purposes using the GTS, two persons are required. One drives the vehicle and the other operates the GTS. When replacing the ECM and/or any other components in the following chart, perform the corresponding utility items. When the ECM and one or more other components are replaced at the same time, perform the following utility items by following the instructions shown on the GTS display, starting with the ECM.Replacement PartUtility ItemECMLearning Values Save (See page )Learning Values Write (See page )VIN Registration (See page )Engine assemblyClear Crank Time Compensation Data (See page )Input Injector Compensation Code (See page )Pilot Quantity Learning (See page )Crankshaft position sensor plateClear Crank Time Compensation Data (See page )Air fuel ratio sensorClear A/F Sensor Compensation data (See page )Exhaust manifold converter sub-assemblyClear DPF Deterioration Data (See page )Injector assemblyInput Injector Compensation Code (See page )Pilot Quantity Learning (See page )Diesel throttle body assemblyInitialization (See page )Electric EGR control valve assemblyTurbocharger sub-assembly or turbocharger nozzle vane control actuator When the ECM must be replaced, before replacing the ECM, perform the "Learning Values Save" function using the GTS. Then after installing the new ECM, perform all of the initializations / registrations for the "Learning Values Write" function by following the instructions shown on the GTS display. Each injector assembly has different fuel injection characteristics. In order to optimize fuel injection performance, the ECM compensates for these differences by adjusting the fuel injection duration of each injector assembly according to its compensation code. Injector compensation codes are unique, 30-digit, alphanumeric values printed on the head portion of each injector assembly.If an incorrect injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened. The ECM stores the history data of DPF catalyst thermal deterioration. This data is updated continuously and is then converted to an 8-digit code and is stored in the EEPROM. If the ECM determines that replacement of the exhaust manifold converter sub-assembly (DPF catalyst) is required based on the thermal deterioration data, the DTC is stored to inform the driver. Read the thermal deterioration data stored in the ECM before replacement, and store the data in the GTS.If the thermal deterioration data cannot be read, be sure to replace the exhaust manifold converter sub-assembly (DPF catalyst) with a new one and initialize the ECM (See page ). By performing "Pilot Quantity Learning", the injection volume for each cylinder is precisely adjusted so that the engine runs smoothly. The "Pilot Quantity Learning" information is stored in the EEPROM of the ECM.If an incorrect pilot quantity learning value is input into the ECM, the engine may rattle or engine idling may become rough. Observe the following items for safety reasons:Read the GTS's instruction books before using the GTS.Make sure that the GTS cable is not caught on the pedals, shift lever or steering wheel when driving with the GTS connected to the vehicle.When driving the vehicle for testing purposes using the GTS, two persons are required. One drives the vehicle and the other operates the GTS.

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[6008, 9785]

Engine / Hybrid System

Engine / Hybrid System

Remove the 2 bolts and fuel pump ECU. When the cable is disconnected/reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkLane departure alert systemDrive the vehicle straight ahead at 40 km/h (25 mph) or more for 10 seconds or more.Pre-collision systemLighting system (EXT) (for LED Headlight)Stop and start systemDrive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)Vehicle stability control system (for Hydraulic brake booster)Drive the vehicle straight ahead at 40 km/h (25 mph) or more for at least 10 seconds. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Make sure the fuel pump ECU is not subjected to physical shocks, such as being dropped, etc.

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[554, 833, 3631, 4493, 4523, 4831, 6370, 6435, 6974, 7453, 8318, 10567]

Engine / Hybrid System

Engine / Hybrid System